Front Differential Carrier Assembly Removal

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Axle And Differential. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE NO. 1 ENGINE UNDER COVER

  2. REMOVE NO. 2 ENGINE UNDER COVER

  3. DRAIN DIFFERENTIAL OIL

  4. REMOVE FRONT PROPELLER SHAFT ASSEMBLY

  5. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

  6. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

  7. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY

Front Differential Carrier Assembly -- Removal



1. REMOVE NO. 1 ENGINE UNDER COVER


2. REMOVE NO. 2 ENGINE UNDER COVER


3. DRAIN DIFFERENTIAL OIL
  1. Stop the vehicle on a level surface.

  1. Remove the differential filler plug and gasket.

  1. Remove the drain plug and gasket, and drain the oil.

  1. Install a new gasket and the drain plug.

    Torque:
    for front differential:
    65 N*m{660 kgf*cm, 48 ft.*lbf}
    for rear differential:
    49 N*m{500 kgf*cm, 36 ft.*lbf}


4. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
(HILUX_TGN26 RM0000010QG00XX.html)


5. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
(HILUX_TGN26 RM000000ZZ900OX.html)


6. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


7. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY
  1. Remove the bolt and disconnect the differential breather tube bracket.

  1. Support the differential with a jack.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Differential Carrier Assembly  Removal
  1. Remove the No. 1 differential mounting nut.

    Text in Illustration
    *1
    Mounting Bolt
    *2
    Mounting Nut
  1. Remove the 2 mounting bolts and 2 nuts.

  1. Lower the jack and remove the front differential.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 3 bolts and front No. 1 differential support.

  1. Remove the 2 mount stoppers from the differential support.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 2 bolts and front No. 2 differential support.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 2 bolts and front No. 3 differential support.