Front Differential Side Gear Shaft Oil Seal Replacement
Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
REMOVE NO. 1 ENGINE UNDER COVER
REMOVE NO. 2 ENGINE UNDER COVER
DRAIN DIFFERENTIAL OIL
REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
REMOVE DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
INSTALL DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL
INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
ADD DIFFERENTIAL OIL
INSTALL NO. 2 ENGINE UNDER COVER
INSTALL NO. 1 ENGINE UNDER COVER
Front Differential Side Gear Shaft Oil Seal -- Replacement |
1. REMOVE NO. 1 ENGINE UNDER COVER |
2. REMOVE NO. 2 ENGINE UNDER COVER |
3. DRAIN DIFFERENTIAL OIL |
Stop the vehicle on a level surface.
Remove the differential filler plug and gasket.
Remove the drain plug and gasket, and drain the oil.
Install a new gasket and the drain plug.
- Torque:
- for front differential:
- 65 N*m{660 kgf*cm, 48 ft.*lbf}
- for rear differential:
- 49 N*m{500 kgf*cm, 36 ft.*lbf}
4. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH |
(HILUX_TGN26 RM000000ZZ900OX.html)
5. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH |
- HINT:
- Use the same procedure described for the LH side.
6. REMOVE DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL |
Using SST, tap out the oil seal.
- SST
- 09308-00010
7. INSTALL DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL |
Using SST and a hammer, tap in 2 new oil seals.
- SST
- 09554-47010
09950-70010(09951-07100)
- NOTICE:
- Make sure the LH and RH oil seals are installed to the proper locations.
- As a different side of SST is used for each oil seal, be sure to confirm that the correct side of SST is being used before tapping in an oil seal.
- Make sure that the lip of the oil seal is inserted into SST before tapping in the oil seal.
- As each side of SST is designed to tap in the corresponding oil seal to the proper depth, be sure to fully tap in the oil seal.
- Do not damage the oil seals.
- Standard Oil Seal Depth:
Item
| Specified Condition
|
for LH Side
| 2.9 +/-0.45 mm (0.114 +/-0.0177 in.)
|
for RH Side
| 8.1 +/-0.45 mm (0.319 +/-0.0177 in.)
|
Text in Illustration*a
| for LH Side
|
*b
| for RH Side
|
*1
| Differential
|
*2
| Seal
|
Apply MP grease to the lip of each oil seal.
8. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH |
(HILUX_TGN26 RM000000ZZA00VX.html)
9. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH |
- HINT:
- Use the same procedure described for the LH side.

|
Add differential oil so that the oil level is within 5 mm (0 to 0.196 in.) from the bottom lip of the differential filler plug hole.
Text in Illustration*a
| 0 to 5 mm (0 to 0.196 in.)
|
- NOTICE:
- After changing the oil, drive the vehicle, and then check the oil level again.
- Too much or too little oil will lead to differential problems.
If necessary, fill the differential carrier with hypoid gear oil.
- Recommended Viscosity:
Item
| Temperature
| Viscosity
|
Front Differential (w/ A.D.D.)
| SAE 75W-90
|
Front Differential (w/o A.D.D.) Rear Differential
| Above -18°C (0°F)
| SAE 90
|
Below -18°C (0°F)
| SAE 80W-90 or SAE 80W
|
- Differential Oil Type:
Item
| Oil type
|
Front Differential Rear Differential
| Hypoid gear oil API GL-5 or equivalent
|
Rear Differential (for LSD)
| Hypoid gear oil LSD API GL-5 or equivalent
|
- Standard Front Differential Oil Capacity:
Item
| Capacity
|
w/o A.D.D.
| 1.40 to 1.50 liters (1.48 to 1.58 US qts., 1.23 to 1.32 Imp. qts.)
|
w/ A.D.D.
| 1.60 to 1.70 liters (1.69 to 1.79 US qts., 1.41 to 1.49 Imp. qts.)
|
- Standard Rear Differential Oil Capacity:
Item
| Capacity
|
for LSD 4WD and Pre-runner for DANA Made
| 3.30 to 3.40 liters (3.49 to 3.59 US qts., 2.91 to 2.99 Imp. qts.)
|
Check for oil leakage when the oil level is low.
Install a new gasket and the differential filler plug.
- Torque:
- for front differential:
- 39 N*m{400 kgf*cm, 29 ft.*lbf}
- for rear differential:
- 49 N*m{500 kgf*cm, 36 ft.*lbf}
11. INSTALL NO. 2 ENGINE UNDER COVER |
- Torque:
- 28 N*m{286 kgf*cm, 21 ft.*lbf}
12. INSTALL NO. 1 ENGINE UNDER COVER |
- Torque:
- 28 N*m{286 kgf*cm, 21 ft.*lbf}