Front Differential Side Gear Shaft Oil Seal Replacement

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Axle And Differential. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE NO. 1 ENGINE UNDER COVER

  2. REMOVE NO. 2 ENGINE UNDER COVER

  3. DRAIN DIFFERENTIAL OIL

  4. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

  5. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

  6. REMOVE DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL

  7. INSTALL DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL

  8. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

  9. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

  10. ADD DIFFERENTIAL OIL

  11. INSTALL NO. 2 ENGINE UNDER COVER

  12. INSTALL NO. 1 ENGINE UNDER COVER

Front Differential Side Gear Shaft Oil Seal -- Replacement



1. REMOVE NO. 1 ENGINE UNDER COVER


2. REMOVE NO. 2 ENGINE UNDER COVER


3. DRAIN DIFFERENTIAL OIL
  1. Stop the vehicle on a level surface.

  1. Remove the differential filler plug and gasket.

  1. Remove the drain plug and gasket, and drain the oil.

  1. Install a new gasket and the drain plug.

    Torque:
    for front differential:
    65 N*m{660 kgf*cm, 48 ft.*lbf}
    for rear differential:
    49 N*m{500 kgf*cm, 36 ft.*lbf}


4. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH
(HILUX_TGN26 RM000000ZZ900OX.html)


5. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


6. REMOVE DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Differential Side Gear Shaft Oil Seal  Replacement
  1. Using SST, tap out the oil seal.

    SST
    09308-00010


7. INSTALL DIFFERENTIAL SIDE GEAR SHAFT OIL SEAL


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Differential Side Gear Shaft Oil Seal  Replacement
  1. Using SST and a hammer, tap in 2 new oil seals.

    SST
    09554-47010
    09950-70010(09951-07100)
    NOTICE:
    1. Make sure the LH and RH oil seals are installed to the proper locations.
    2. As a different side of SST is used for each oil seal, be sure to confirm that the correct side of SST is being used before tapping in an oil seal.
    3. Make sure that the lip of the oil seal is inserted into SST before tapping in the oil seal.
    4. As each side of SST is designed to tap in the corresponding oil seal to the proper depth, be sure to fully tap in the oil seal.
    5. Do not damage the oil seals.
    Standard Oil Seal Depth:
    Item
    Specified Condition
    for LH Side
    2.9 +/-0.45 mm (0.114 +/-0.0177 in.)
    for RH Side
    8.1 +/-0.45 mm (0.319 +/-0.0177 in.)
    Text in Illustration
    *a
    for LH Side
    *b
    for RH Side
    *1
    Differential
    *2
    Seal
  1. Apply MP grease to the lip of each oil seal.



8. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH
(HILUX_TGN26 RM000000ZZA00VX.html)


9. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH
HINT:
Use the same procedure described for the LH side.


10. ADD DIFFERENTIAL OIL


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Differential Side Gear Shaft Oil Seal  Replacement
  1. Add differential oil so that the oil level is within 5 mm (0 to 0.196 in.) from the bottom lip of the differential filler plug hole.

    Text in Illustration
    *a
    0 to 5 mm (0 to 0.196 in.)
    NOTICE:
    1. After changing the oil, drive the vehicle, and then check the oil level again.
    2. Too much or too little oil will lead to differential problems.
    If necessary, fill the differential carrier with hypoid gear oil.
    Recommended Viscosity:
    Item
    Temperature
    Viscosity
    Front Differential (w/ A.D.D.)
    SAE 75W-90
    Front Differential (w/o A.D.D.)
    Rear Differential
    Above -18°C (0°F)
    SAE 90
    Below -18°C (0°F)
    SAE 80W-90 or SAE 80W
    Differential Oil Type:
    Item
    Oil type
    Front Differential
    Rear Differential
    Hypoid gear oil API GL-5 or equivalent
    Rear Differential (for LSD)
    Hypoid gear oil LSD API GL-5 or equivalent
    Standard Front Differential Oil Capacity:
    Item
    Capacity
    w/o A.D.D.
    1.40 to 1.50 liters (1.48 to 1.58 US qts., 1.23 to 1.32 Imp. qts.)
    w/ A.D.D.
    1.60 to 1.70 liters (1.69 to 1.79 US qts., 1.41 to 1.49 Imp. qts.)
    Standard Rear Differential Oil Capacity:
    Item
    Capacity
    for LSD
    4WD and Pre-runner
    for DANA Made
    3.30 to 3.40 liters (3.49 to 3.59 US qts., 2.91 to 2.99 Imp. qts.)
  1. Check for oil leakage when the oil level is low.

  1. Install a new gasket and the differential filler plug.

    Torque:
    for front differential:
    39 N*m{400 kgf*cm, 29 ft.*lbf}
    for rear differential:
    49 N*m{500 kgf*cm, 36 ft.*lbf}


11. INSTALL NO. 2 ENGINE UNDER COVER
Torque:
28 N*m{286 kgf*cm, 21 ft.*lbf}


12. INSTALL NO. 1 ENGINE UNDER COVER
Torque:
28 N*m{286 kgf*cm, 21 ft.*lbf}