Propeller Shaft Assembly (For Tdv Made) Reassembly

Install the center support bearing to the intermediate shaft.

Coat the splines of the intermediate shaft with MP grease.

Install the washer.

Align the matchmarks on the center yoke and intermediate shaft, and then install the yoke to the shaft.

Install the washer.

Clamp the center yoke in a vise between aluminum plates and press the bearing into position by installing a new nut.

Torque:

181 N*m{1850 kgf*cm, 134 ft.*lbf}

Loosen the nut.

Tighten the nut again.

Torque:

82 N*m{836 kgf*cm, 60 ft.*lbf}

Using a chisel and hammer, stake the lock nut.

Apply MP grease to a new spider and 2 new spider bearings.

NOTICE:

Be careful not to apply too much grease.

Fit the spider into the flange yoke.

Using SST, install the spider bearings to the spider.

SST

09332-25010

Using SST, adjust the spider bearings so that: 1) the yoke does not overlap the snap ring grooves of the spider bearings; 2) the grooves are as wide as possible; and 3) the groove width on both sides is the same.

SST

09332-25010

Install 2 new snap rings to the installed spider bearings. The snap rings must have equal thickness and allow 0 to 0.05 mm (0 to 0.00196 in.) of axial play.

Standard Snap Ring Thickness:

Part No.	Thickness	Color
90080-52044	1.384 mm (0.0545 in.)	Green
90080-52174	1.39 mm (0.0547 in.)	Green
90080-52043	1.435 mm (0.0565 in.)	Purple
90080-52175	1.44 mm (0.0567 in.)	Orange
90080-52041	1.486 mm (0.0585 in.)	Black
90080-52176	1.49 mm (0.0587 in.)	Black
90080-52042	1.511 mm (0.0595 in.)	Copper
90080-52040	1.537 mm (0.0605 in.)	White
90080-52177	1.54 mm (0.0606 in.)	White
90080-52039	1.588 mm (0.0625 in.)	Yellow
90080-52178	1.59 mm (0.0626 in.)	Yellow
90080-52038	1.638 mm (0.0645 in.)	Blue
90080-52179	1.64 mm (0.0646 in.)	Red
90080-52180	1.69 mm (0.0665 in.)	Blue
90080-52156 *	1.49 mm (0.0587 in.)	-

*: For cup with grease nipple.

NOTICE:

1. New snap rings must be used.
   
2. The snap ring thickness must be the same on both ends.
   

Using a plastic-faced hammer, tap the flange yoke until there is no clearance between the spider bearings and snap rings.

Align the matchmarks on the yoke and shaft (or center yoke and sleeve yoke), and install the yoke together with the spider.

Install new spider bearings on the shaft side.

HINT:

Use the procedure described above.

Temporarily install a new boot to the propeller shaft with 2 new clamps.

Mount the propeller shaft in a soft vise.

Coat the splines of the propeller shaft with MP grease.

Align the matchmarks on the propeller shaft and sleeve yoke.

Install the sleeve yoke to the propeller shaft and connect the boot.

Secure one of the boot clamps to the boot.

1. Place SST onto the boot clamp.
   

   SST

   09521-24010
   

2. Tighten SST so that the boot clamp is pinched as shown in the illustration.
   

   NOTICE:

   Do not overtighten SST.





3. Using SST, adjust the clearance of the boot clamp.
   

   SST

   09240-00020
   

   Standard clearance:

   0.8 mm (0.0314 in.) or less
   

Secure the remaining boot clamp to the boot.

HINT:

Use the procedure described above.

Clamp the propeller shaft in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.

Check the spider bearings for wear or damage.

Check the axial play of each spider bearing by turning the yoke while holding the shaft tightly.

Maximum bearing axial play:

0.05 mm (0.00196 in.)