Clutch Pedal Removal

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Clutch. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE COMBINATION METER ASSEMBLY

  2. DISCONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS

  3. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY

  4. REMOVE CLUTCH PEDAL PAD

  5. REMOVE CLUTCH SWITCH ASSEMBLY (w/ Clutch Switch)

  6. REMOVE CLUTCH PEDAL SPRING (w/ Turnover)

  7. REMOVE CLUTCH PEDAL SUB-ASSEMBLY

  8. REMOVE CLUTCH PEDAL SPRING HOLDER (w/ Turnover)

  9. REMOVE CLUTCH PEDAL TURNOVER BUSH (w/ Turnover)

  10. REMOVE CLUTCH PEDAL BUSH

  11. REMOVE NO. 1 CLUTCH PEDAL CUSHION

  12. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH

  13. REMOVE PEDAL SPRING HOOK (w/ Turnover)

  14. REMOVE NO. 2 CLUTCH PEDAL CUSHION (w/ Clutch Switch)

Clutch Pedal -- Removal



1. REMOVE COMBINATION METER ASSEMBLY
(HILUX_TGN26 RM000000THS01QX.html)


2. DISCONNECT CLUTCH MASTER CYLINDER PUSH ROD CLEVIS


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. w/o Turnover:
    Disconnect the clutch pedal spring from the clevis pin and clutch pedal support and remove it.

  1. Remove the clip and clevis pin and disconnect the clutch master cylinder push rod clevis.



3. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY
  1. w/ Clutch Switch:
    Disconnect the clutch switch connector.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the bolt, 2 nuts and clutch pedal support assembly.



4. REMOVE CLUTCH PEDAL PAD


5. REMOVE CLUTCH SWITCH ASSEMBLY (w/ Clutch Switch)
  1. Disconnect the switch connector.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Loosen the adjusting nut and remove the clutch switch assembly.



6. REMOVE CLUTCH PEDAL SPRING (w/ Turnover)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Move the pedal to the full stroke position and remove the clutch pedal spring.



7. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. w/ Turnover:
    Remove the pedal spring with hook.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the nut, bolt and clutch pedal sub-assembly from the clutch pedal support sub-assembly.



8. REMOVE CLUTCH PEDAL SPRING HOLDER (w/ Turnover)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the clutch pedal spring holder from the clutch pedal support sub-assembly.



9. REMOVE CLUTCH PEDAL TURNOVER BUSH (w/ Turnover)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the clutch pedal turnover bush from the clutch pedal sub-assembly.



10. REMOVE CLUTCH PEDAL BUSH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the collar and 2 clutch pedal bushes from the clutch pedal sub-assembly.



11. REMOVE NO. 1 CLUTCH PEDAL CUSHION


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the No. 1 clutch pedal cushion from the clutch pedal sub-assembly.



12. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Clutch.Clutch System.Clutch Pedal  Removal
  1. Using SST and a hammer, tap out the clutch master cylinder push rod clevis bush from the clutch pedal sub-assembly.

    SST
    09201-01055


13. REMOVE PEDAL SPRING HOOK (w/ Turnover)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Clutch.Clutch System.Clutch Pedal  Removal
  1. Remove the pedal spring hook from the clutch pedal support sub-assembly.



14. REMOVE NO. 2 CLUTCH PEDAL CUSHION (w/ Clutch Switch)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the No. 2 clutch pedal cushion from the clutch pedal sub-assembly.