Starter (For 1.6 Kw Type) Disassembly

Remove the nut and disconnect the lead wire from terminal C.

Remove the 2 screws holding the repair service starter kit to the starter drive housing.

Remove the repair service starter kit.

Remove the return spring and plunger from the starter drive housing.

Remove the 2 through bolts and pull out the starter yoke assembly together with the starter commutator end frame.

Remove the starter commutator end frame from the starter yoke.

Remove the starter armature plate from the starter yoke.

Using a screwdriver, remove the starter commutator end frame cover.

Mount the starter commutator end frame in a vise between aluminum plates.

NOTICE:

Do not damage the starter commutator end frame.

Using snap ring pliers, remove the snap ring and plate washer.

Remove the starter armature from the commutator end frame.

Remove the 3 planetary gears from the starter drive housing.

Remove the starter center bearing clutch and starter drive lever set pin from the starter drive housing.

Remove the starter drive lever set pin from the starter center bearing clutch.