Intake Manifold -- Installation |
| 1. INSTALL STUD BOLT |
- NOTICE:
- If a stud bolt is deformed or its threads are damaged, replace it.
Using an E6 "TORX" socket wrench, install the 2 stud bolts to the intake manifold.
- Torque:
- 3.0 N*m{31 kgf*cm, 27 in.*lbf}
| 2. INSTALL INTAKE MANIFOLD |
Install the purge line hose to the intake manifold.
Install the 2 wire harness clamp brackets to the intake manifold with the 2 bolts.
- Torque:
- 8.0 N*m{82 kgf*cm, 71 in.*lbf}
Install a new gasket to the intake manifold.
Install the intake manifold with the 5 bolts and 2 nuts, and tighten the bolts and nuts in the sequence shown in the illustration.
- Torque:
- 25 N*m{255 kgf*cm, 18 ft.*lbf}
Text in Illustration 
Bolt 
Nut
 |
Connect the No. 3 PCV hose and vacuum hose to the intake manifold.
Attach the No. 2 water by-pass hose.
Attach the No. 1 fuel hose to the intake manifold.
Attach the 3 wire harness clamps to the 2 wire harness clamp brackets.
| 3. INSTALL PURGE VSV |
Install the purge VSV with the bolt.
- Torque:
- 9.0 N*m{92 kgf*cm, 80 in.*lbf}
Connect the 2 purge line hoses to the purge VSV.
Connect the purge VSV connector.
| 4. INSTALL FRONT UPPER FENDER APRON SEAL |
Install the front upper fender apron seal with the 5 clips.
| 5. INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY |
| 6. INSTALL STARTER ASSEMBLY |
- for 1.6 kW Type: (HILUX_TGN26 RM00000135R01KX.html)
- for 1.7 kW Type: (HILUX_TGN26 RM000000SGZ012X.html)
| 7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL |
- NOTICE:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR3008X.html).