Exhaust Manifold W/ Turbocharger (W/O Dpf) Inspection

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Kd-Ftv Intake Exhaust. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. VISUALLY CHECK TURBOCHARGER SUB-ASSEMBLY

  2. INSPECT AXIAL PLAY OF TURBINE SHAFT

  3. INSPECT RADIAL PLAY OF TURBINE SHAFT

  4. CHECK TURBINE SHAFT ROTATION

Exhaust Manifold W/ Turbocharger (W/O Dpf) -- Inspection



1. VISUALLY CHECK TURBOCHARGER SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Intake Exhaust.Intake System (W/O Glow Plug Controller).Exhaust Manifold W/ Turbocharger (W/O Dpf)  Inspection
  1. Check for deformation and cracks in the turbine wheel on the exhaust side.

    Text in Illustration
    *1
    Turbine Wheel
    If the turbine wheel is cracked or deformed, replace the turbocharger sub-assembly.


2. INSPECT AXIAL PLAY OF TURBINE SHAFT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a dial indicator, insert the needle of the dial indicator into the exhaust side of the turbine shaft.

    NOTICE:
    Turbocharger sub-assembly and dial indicators are surely fixed when performing measurement.
  1. Move the turbine shaft in an axial direction and measure the axial play of the turbine shaft.

    Maximum axial play:
    0.11 mm (0.00433 in.)
    If the axial play is more than the maximum, replace the turbocharger sub-assembly.


3. INSPECT RADIAL PLAY OF TURBINE SHAFT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a dial indicator, insert the needle of the dial indicator into the oil outlet hole, and set it in the center of the turbine shaft.

  1. Move the turbine shaft in a radial direction and measure the radial play of the turbine shaft.

    Maximum radial play:
    0.112 mm (0.00440 in.)
    If the radial play is more than the maximum, replace the turbocharger sub-assembly.


4. CHECK TURBINE SHAFT ROTATION


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Rotate the turbine wheel on the exhaust side with your finger and check that it rotates smoothly.

    HINT:
    Even if it takes effort a little to rotate the turbine wheel, this is not a problem.
    If the turbine wheel does not rotate smoothly, replace the turbocharger sub-assembly.