Fuel Pressure Regulator Installation

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Tr-Fbe Fuel. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL FUEL PRESSURE REGULATOR

  2. INSTALL INTAKE AIR CONNECTOR

  3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  4. INSPECT FOR FUEL LEAK (for Fuel Main Tank)

Fuel Pressure Regulator -- Installation



1. INSTALL FUEL PRESSURE REGULATOR


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Fuel.Fuel System.Fuel Pressure Regulator  Installation
  1. Apply a light coat of spindle oil or gasoline to a new O-ring and install it to the fuel pressure regulator.

    Text in Illustration
    *1
    New O-Ring
  1. Install the fuel pressure regulator with the 3 bolts.

    Torque:
    8.5 N*m{87 kgf*cm, 75 in.*lbf}
  1. Connect the No. 2 fuel hose.

  1. Connect the vacuum hose.



2. INSTALL INTAKE AIR CONNECTOR
  1. Install the intake air connector with the 2 bolts, and tighten the 2 hose clamps.

    Torque:
    for intake air connector:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
    for hose clamp throttle body side:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
    for hose clamp air cleaner side:
    4.0 N*m{41 kgf*cm, 35 in.*lbf}
  1. Connect the vacuum hose.

  1. Connect the No. 2 ventilation hose.



3. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR3009X.html).


4. INSPECT FOR FUEL LEAK (for Fuel Main Tank)
  1. Make sure that there are no fuel leaks after performing maintenance on the fuel system.

    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch to ON and turn the intelligent tester on.

      NOTICE:
      Do not start the engine.
    3. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

    4. Check that there are no leaks from the fuel system.
      If there are fuel leaks, repair or replace parts as necessary.

    5. Turn the ignition switch off.

    6. Disconnect the intelligent tester from the DLC3.