Fuel Supply Pump (W/O Glow Plug Controller) Removal

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Kd-Ftv Fuel. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE RADIATOR ASSEMBLY

  4. REMOVE TIMING BELT

  5. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

  6. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

  7. REMOVE FUEL SUPPLY PUMP ASSEMBLY

Fuel Supply Pump (W/O Glow Plug Controller) -- Removal


NOTICE:
  1. When replacing the injectors (including shuffling the injectors between the cylinders), common rail or cylinder head, it is necessary to replace the injection pipes with new ones.
  2. When replacing the fuel supply pump, common rail, cylinder block, cylinder head, cylinder head gasket or timing gear case, it is necessary to replace the fuel inlet pipe with a new one.
  3. After removing the fuel inlet pipe, clean it with a brush and compressed air.


1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (HILUX_TGN26 RM000004QR1003X.html).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR3003X.html).


3. REMOVE RADIATOR ASSEMBLY
(HILUX_TGN26 RM00000144G01HX.html)


4. REMOVE TIMING BELT
(HILUX_TGN26 RM00000147C01CX.html)


5. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

  1. Remove the engine oil level dipstick.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the bolt and injection pipe clamp.

  1. Remove the bolt and engine oil level dipstick guide.

  1. Remove the O-ring from the engine oil level dipstick guide.



6. REMOVE FUEL INLET PIPE SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Fuel.Fuel System (W/O Glow Plug Controller).Fuel Supply Pump (W/O Glow Plug Controller) Removal

  1. Using a 17 mm union nut wrench, loosen the union nuts and remove the fuel inlet pipe.

    Text in Illustration
    *a
    		Common Rail Side
    *b
    		Fuel Supply Pump Side


7. REMOVE FUEL SUPPLY PUMP ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Disconnect the 2 fuel hoses.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Disconnect the fuel temperature sensor connector and suction control valve connector.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Fuel.Fuel System (W/O Glow Plug Controller).Fuel Supply Pump (W/O Glow Plug Controller) Removal

  1. Remove the 4 bolts indicated by the arrows in the illustration.

  1. Remove the No. 2 camshaft timing pulley flange and pump drive shaft pulley.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Fuel.Fuel System (W/O Glow Plug Controller).Fuel Supply Pump (W/O Glow Plug Controller) Removal

  1. Remove the set nut and O-ring while holding the crankshaft pulley using SST.

    SST
    09213-58014
    09330-00021


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Loosen the 2 nuts.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Fuel.Fuel System (W/O Glow Plug Controller).Fuel Supply Pump (W/O Glow Plug Controller) Removal

  1. Using SST, disconnect the fuel supply pump from the injection gear.

    SST
    09950-50013(09951-05010,09952-05010,09953-05020,09954-05021)
    NOTICE:
    Apply lubricant to the threads and tip of SST (center bolt) before using it.

  1. Remove the 2 nuts and fuel supply pump.

    NOTICE:
    1. Do not hold or carry the fuel supply pump by the pipe.
    2. The fuel supply pump must be kept horizontal.

  1. Remove the O-ring.