Cylinder Head (W/O Glow Plug Controller) Repair

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Kd-Ftv Engine Mechanical. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REPAIR INTAKE VALVE SEAT

  2. REPAIR EXHAUST VALVE SEAT

Cylinder Head (W/O Glow Plug Controller) -- Repair



1. REPAIR INTAKE VALVE SEAT
NOTICE:
  1. Repair the seat while checking the seating position.
  2. Keep the lip free of foreign matter.
  3. Take off the cutter gradually to make the intake valve seat smooth.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Engine Mechanical.Engine.Cylinder Head (W/O Glow Plug Controller)  Repair
  1. If the seating is too high on the valve face, use 25 and 45° cutters to correct the seat.

    Text in Illustration
    *a
    1.2 to 1.6 mm (0.0472 to 0.0630 in.)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Engine Mechanical.Engine.Cylinder Head (W/O Glow Plug Controller)  Repair
  1. If the seating is too low on the valve face, use 70 and 45° cutters to correct the seat.

    Text in Illustration
    *a
    1.2 to 1.6 mm (0.0472 to 0.0630 in.)
  1. Hand-lap the valve and valve seat with an abrasive compound.

  1. Clean the valve and valve seat.



2. REPAIR EXHAUST VALVE SEAT
NOTICE:
  1. Repair the seat while checking the seating position.
  2. Keep the lip free of foreign matter.
  3. Take off the cutter gradually to make the exhaust valve seat smooth.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Engine Mechanical.Engine.Cylinder Head (W/O Glow Plug Controller)  Repair
  1. If the seating is too high on the valve face, use 25 and 45° cutters to correct the seat.

    Text in Illustration
    *a
    1.6 to 2.0 mm (0.0630 to 0.0787 in.)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.1Kd-Ftv Engine Mechanical.Engine.Cylinder Head (W/O Glow Plug Controller)  Repair
  1. If the seating is too low on the valve face, use 75 and 45° cutters to correct the seat.

    Text in Illustration
    *a
    1.6 to 2.0 mm (0.0630 to 0.0787 in.)
  1. Hand-lap the valve and valve seat with an abrasive compound.

  1. Clean the valve and valve seat.