Dtc P0489 Exhaust Gas Recirculation Control Circuit Low

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Kd-Ftv Engine Control. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

INSPECT ELECTRIC VACUUM REGULATING VALVE ASSEMBLY

CHECK TERMINAL VOLTAGE (POWER SOURCE)

CHECK HARNESS AND CONNECTOR (ELECTRIC VACUUM REGULATING VALVE ASSEMBLY - ECM)

REPLACE ECM

REPLACE ELECTRIC VACUUM REGULATING VALVE ASSEMBLY

REPAIR OR REPLACE HARNESS OR CONNECTOR

CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

DTC P0489 Exhaust Gas Recirculation Control Circuit Low

DTC P0490 Exhaust Gas Recirculation Control Circuit High


DESCRIPTION

The EGR system recirculates exhaust gases in a way that suits every driving condition. The recirculated gas mixes with intake air. Therefore, the EGR system can slow combustion speed and keep the combustion temperature down. This helps reduce NOx emission.
In order to increase EGR circulation efficiency, the ECM adjusts the lift amount of the EGR valve and the throttle valve angle.

P0489
DTC Detection Drive Pattern
DTC Detection Condition
Trouble Area
5 seconds after engine is started
Open or short in electric vacuum regulating valve assembly circuit for 5 seconds or more (1 trip detection logic).
  1. Electric vacuum regulating valve assembly
  2. Open or short in electric vacuum regulating valve assembly circuit
  3. ECM

P0490
DTC Detection Drive Pattern
DTC Detection Condition
Trouble Area
5 seconds after engine is started
Open or short in electric vacuum regulating valve assembly circuit for 5 seconds or more (1 trip detection logic).
  1. Electric vacuum regulating valve assembly
  2. Open or short in electric vacuum regulating valve assembly circuit
  3. ECM

Related Data List
DTC No.
Data List
P0489
  1. Actual EGR Valve Pos.
  2. Target EGR Valve Pos.
P0490

WIRING DIAGRAM

Refer to DTC P0400 (HILUX_TGN26 RM0000041P8022X_03.html).

INSPECTION PROCEDURE

NOTICE:
  1. Inspect the fuses of circuits related to this system before performing the following inspection procedure.
  2. After replacing the ECM, the new ECM needs registration (HILUX_TGN26 RM0000012XK05EX.html) and initialization (HILUX_TGN26 RM000000TIN04BX.html).
1.INSPECT ELECTRIC VACUUM REGULATING VALVE ASSEMBLY

  1. Inspect the electric vacuum regulating valve assembly (HILUX_TGN26 RM0000015DK01OX.html).



NG
Go to step 5
OK


2.CHECK TERMINAL VOLTAGE (POWER SOURCE)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Kd-Ftv Engine Control.Ecd System (For Dpf). Dtc P0489 Exhaust Gas Recirculation Control Circuit Low

  1. Disconnect the electric vacuum regulating valve assembly connector.

  1. Measure the voltage according to the value(s) in the table below.

    Standard Voltage:
    Tester Connection
    		Switch Condition
    		Specified Condition
    C90-1 - Body ground
    		Ignition switch ON
    		11 to 14 V
    Text in Illustration
    *a
    		Front view of wire harness connector
    (to Electric Vacuum Regulating Valve Assembly)

  1. Reconnect the electric vacuum regulating valve assembly connector.



NG
Go to step 6
OK


3.CHECK HARNESS AND CONNECTOR (ELECTRIC VACUUM REGULATING VALVE ASSEMBLY - ECM)

  1. Disconnect the electric vacuum regulating valve assembly connector.

  1. Disconnect the ECM connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:

    Tester Connection
    		Condition
    		Specified Condition
    C90-2 - C23-9 (EGR)
    		Always
    		Below 1 Ω
    C90-2 or C23-9 (EGR) - Body ground
    		Always
    		10 kΩ or higher

  1. Reconnect the electric vacuum regulating valve assembly connector.

  1. Reconnect the ECM connector.



NG
Go to step 6
OK


4.REPLACE ECM

  1. Replace the ECM (HILUX_TGN26 RM0000013Z001HX.html).



NEXT
Go to step 7

5.REPLACE ELECTRIC VACUUM REGULATING VALVE ASSEMBLY

  1. Replace the electric vacuum regulating valve assembly (HILUX_TGN26 RM000002S4O00UX.html).



NEXT
Go to step 7

6.REPAIR OR REPLACE HARNESS OR CONNECTOR

  1. Repair or replace the harness or connector.

    HINT:
    If the voltage at the electric vacuum regulating valve assembly connector is not 11 to 14 V, repair or replace the harness and connector between the electric vacuum regulating valve assembly and the MAIN relay.

NEXT


7.CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED

  1. Connect the intelligent tester to the DLC3.

  1. Clear the DTCs (HILUX_TGN26 RM000000PDK0XEX.html).

  1. Turn the ignition switch off for 30 seconds or more.

  1. Start the engine.

  1. Idle the engine for 5 seconds or more.

  1. Enter the following menus: Powertrain / Engine and ECT / DTC.

  1. Confirm that the DTC is not output again.


NEXT

END