Lighting System (For Hatchback) Headlight Relay Circuit

Vehicle Exterior. Yaris. Ncp93, 131
Lighting (Ext). Yaris. Ncp93, 131

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

PERFORM ACTIVE TEST USING TECHSTREAM

INSPECT HEADLIGHT RELAY (H-LP/US-DRL RELAY)

INSPECT HEADLIGHT DIMMER RELAY (DIM RELAY)

CHECK HARNESS AND CONNECTOR (HEADLIGHT RELAY - BATTERY)

CHECK HARNESS AND CONNECTOR (HEADLIGHT RELAY - HEADLIGHT DIMMER RELAY)

CHECK HARNESS AND CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - HEADLIGHT RELAY AND HEADLIGHT DIMMER RELAY)

INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY

INSPECT HEADLIGHT DIMMER RELAY (DIM RELAY)

INSPECT HEADLIGHT DIMMER RELAY (DIM RELAY)

CHECK HARNESS AND CONNECTOR (HEADLIGHT RELAY - HEADLIGHT DIMMER RELAY)

CHECK HARNESS AND CONNECTOR (HEADLIGHT DIMMER RELAY - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY)

INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY

LIGHTING SYSTEM (for Hatchback) - Headlight Relay Circuit


DESCRIPTION

The main body ECU controls the headlight relay and headlight dimmer relay.

WIRING DIAGRAM


Yaris. Ncp93, 131.Lighting (Ext).Lighting System (For Sedan).Lighting System (For Hatchback)  Headlight Relay Circuit


INSPECTION PROCEDURE

NOTICE:
Inspect the fuses for circuits related to this system before performing the following inspection procedure.
1.PERFORM ACTIVE TEST USING TECHSTREAM
  1. Connect the Techstream to the DLC3.

  1. Turn the ignition switch to ON.

  1. Turn the Techstream on.

  1. Enter the following menus: Body Electrical / Main Body / Active Test.

  1. According to the display on the Techstream, perform the Active Test.

    Main Body
    Tester Display
    Test Part
    Control Range
    Diagnostic Note
    Headlight Relay
    Headlight relay
    OFF or ON
    -
    Head Light Hi
    Headlight dimmer relay
    OFF or ON
    Light control switch is in HEAD position
  1. Check the illuminating condition of the low beam and high beam headlights.

    Result
    Result
    Proceed to
    Low beam headlights and high beam headlights are normal.
    A
    Low beam headlights and high beam headlights do not illuminate.
    B
    Low beam headlights do not illuminate (High beam headlights are normal).
    C
    High beam headlights do not illuminate (Low beam headlights are normal).
    D


B
Go to step 2

C
Go to step 8

D
Go to step 9
A

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE (YARIS_NCP93 RM000002CE208CX.html)

2.INSPECT HEADLIGHT RELAY (H-LP/US-DRL RELAY)
  1. Inspect the headlight relay (H-LP/US-DRL relay) (YARIS_NCP93 RM000001Y5C00VX.html).



NG
REPLACE HEADLIGHT RELAY (H-LP/US-DRL RELAY)
OK


3.INSPECT HEADLIGHT DIMMER RELAY (DIM RELAY)
  1. Inspect the headlight dimmer relay (DIM relay) (YARIS_NCP93 RM000001Y5C00VX.html).



NG
REPLACE HEADLIGHT DIMMER RELAY (DIM RELAY)
OK


4.CHECK HARNESS AND CONNECTOR (HEADLIGHT RELAY - BATTERY)


    Yaris. Ncp93, 131.Lighting (Ext).Lighting System (For Sedan).Lighting System (For Hatchback)  Headlight Relay Circuit
  1. Remove the headlight relay (H-LP/US-DRL relay) from the No. 2 engine room relay block.

  1. Measure the voltage according to the value(s) in the table below.

    Standard Voltage:
    Tester Connection
    Condition
    Specified Condition
    H-LP/US-DRL-1 - Body ground
    Always
    11 to 14 V
    H-LP/US-DRL-5 - Body ground
    Always
    11 to 14 V
    Text in Illustration
    *1
    No. 2 Engine Room Relay Block
    *2
    Headlight Rely (H-LP/US-DRL Relay) Holder


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


5.CHECK HARNESS AND CONNECTOR (HEADLIGHT RELAY - HEADLIGHT DIMMER RELAY)
  1. Remove the headlight relay (H-LP/US-DRL relay) from the No. 2 engine room relay block.

  1. Remove the headlight dimmer relay (DIM relay) from the No. 2 engine room relay block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    H-LP/US-DRL-3 - DIM-2
    Always
    Below 1 Ω
    H-LP/US-DRL-3 - DIM-3
    Always
    Below 1 Ω
    H-LP/US-DRL-3 - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


6.CHECK HARNESS AND CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - HEADLIGHT RELAY AND HEADLIGHT DIMMER RELAY)
  1. Disconnect the 3C instrument panel junction block assembly connector.

  1. Remove the headlight relay (H-LP/US-DRL relay) from the No. 2 engine room relay block.

  1. Remove the headlight dimmer relay (DIM relay) from the No. 2 engine room relay block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    3C-18 - H-LP/US-DRL-2
    Always
    Below 1 Ω
    3C-35 - DIM-1
    Always
    Below 1 Ω
    3C-18 - Body ground
    Always
    10 kΩ or higher
    3C-35 - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


7.INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY
  1. Remove the instrument panel junction block assembly.

  1. Remove the main body ECU from the instrument panel junction block assembly.



  1. Measure the resistance according to the value(s) in the table below.


    Yaris. Ncp93, 131.Lighting (Ext).Lighting System (For Sedan).Lighting System (For Hatchback)  Headlight Relay Circuit


    Text in Illustration
    *a
    Component without harness connected
    (Instrument Panel Junction Block Assembly)
    -
    -
    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    3C-18 - MB-15 (HRLY)
    Always
    Below 1 Ω
    3C-35 - MB-22 (DIM)
    Always
    Below 1 Ω


NG
REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY
OK

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE (YARIS_NCP93 RM000002CE208CX.html)

8.INSPECT HEADLIGHT DIMMER RELAY (DIM RELAY)
  1. Inspect the headlight dimmer relay (DIM relay) (YARIS_NCP93 RM000001Y5C00VX.html).



NG
REPLACE HEADLIGHT DIMMER RELAY (DIM RELAY)
OK

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE (YARIS_NCP93 RM000002CE208CX.html)

9.INSPECT HEADLIGHT DIMMER RELAY (DIM RELAY)
  1. Inspect the headlight dimmer relay (DIM relay) (YARIS_NCP93 RM000001Y5C00VX.html).



NG
REPLACE HEADLIGHT DIMMER RELAY (DIM RELAY)
OK


10.CHECK HARNESS AND CONNECTOR (HEADLIGHT RELAY - HEADLIGHT DIMMER RELAY)
  1. Remove the headlight relay (H-LP/US-DRL relay) from the No. 2 engine room relay block.

  1. Remove the headlight dimmer relay (DIM relay) from the No. 2 engine room relay block.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    H-LP/US-DRL-3 - DIM-2
    Always
    Below 1 Ω
    H-LP/US-DRL-3 - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


11.CHECK HARNESS AND CONNECTOR (HEADLIGHT DIMMER RELAY - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY)
  1. Remove the headlight dimmer relay (DIM relay) from the No. 2 engine room relay block.

  1. Disconnect the 3C instrument panel junction block assembly connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    DIM-1 - 3C-35
    Always
    Below 1 Ω
    DIM-1 - Body ground
    Always
    10 kΩ or higher


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


12.INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY
  1. Remove the instrument panel junction block assembly.

  1. Remove the main body ECU from the instrument panel junction block assembly.



  1. Measure the resistance according to the value(s) in the table below.


    Yaris. Ncp93, 131.Lighting (Ext).Lighting System (For Sedan).Lighting System (For Hatchback)  Headlight Relay Circuit


    Text in Illustration
    *a
    Component without harness connected
    (Instrument Panel Junction Block Assembly)
    -
    -
    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    3C-35 - MB-22 (DIM)
    Always
    Below 1 Ω


NG
REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY
OK

PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE (YARIS_NCP93 RM000002CE208CX.html)