Rear Door (For Sedan) Disassembly

Vehicle Exterior. Yaris. Ncp93, 131
Door Hatch. Yaris. Ncp93, 131

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

  3. REMOVE REAR DOOR ARMREST BASE UPPER PANEL (w/o Power Window)

  4. REMOVE REAR DOOR ARMREST BASE UPPER PANEL (w/ Power Window)

  5. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY

  6. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY

  7. REMOVE REAR DOOR GLASS WEATHERSTRIP INNER

  8. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY REAR (w/ Power Window)

  9. REMOVE REAR DOOR TRIM BRACKET

  10. REMOVE REAR DOOR SERVICE HOLE COVER

  11. REMOVE REAR DOOR CHECK ASSEMBLY

  12. REMOVE REAR DOOR WEATHERSTRIP

  13. REMOVE REAR DOOR BELT MOULDING

  14. REMOVE REAR DOOR GLASS RUN

  15. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

  16. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP

  17. REMOVE REAR DOOR GLASS SUB-ASSEMBLY

  18. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY

  19. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY REAR (w/ Power Window)

  20. REMOVE REAR DOOR LOCK

  21. REMOVE REAR DOOR OUTSIDE HANDLE COVER

  22. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY

  23. REMOVE REAR DOOR OUTSIDE HANDLE PAD REAR

  24. REMOVE REAR DOOR OUTSIDE HANDLE PAD FRONT

  25. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY

Rear Door (For Sedan) -- Disassembly


HINT:
  1. Use the same procedure for both the RH and LH sides.
  2. The procedure described below is for the LH side.


1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


2. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)


Yaris. Ncp93, 131
  1. Insert a clip remover between the plate and door trim.

  1. Turn the handle with the clip remover inserted, as shown in the illustration.

  1. Remove the rear door window regulator handle assembly and clip.

  1. Remove the window regulator handle plate.



3. REMOVE REAR DOOR ARMREST BASE UPPER PANEL (w/o Power Window)


Yaris. Ncp93, 131
  1. Remove the screw.

  1. Disengage the 4 claws and remove the rear door armrest base upper panel.



4. REMOVE REAR DOOR ARMREST BASE UPPER PANEL (w/ Power Window)


Yaris. Ncp93, 131
  1. Remove the screw.

  1. Disengage the 7 claws and 2 clips and remove the rear door armrest base upper panel.

  1. Disconnect the connector.



5. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Remove the screw.



    Yaris. Ncp93, 131
  1. Disengage the 7 clips.



    Yaris. Ncp93, 131
  1. Disconnect the rear door lock remote control cable and rear door inside locking cable and remove the rear door trim board.



6. REMOVE REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


Yaris. Ncp93, 131.Door Hatch.Hood (For Sedan).Rear Door (For Sedan)  Disassembly
  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 4 claws and remove the rear door inside handle.



7. REMOVE REAR DOOR GLASS WEATHERSTRIP INNER
  1. Remove the rear door glass weatherstrip inner from the rear door trim board.



8. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY REAR (w/ Power Window)


Yaris. Ncp93, 131
  1. Disengage the 2 claws and remove the power window regulator switch.



9. REMOVE REAR DOOR TRIM BRACKET


    Yaris. Ncp93, 131
  1. Remove the 2 screws and the rear door trim bracket.



10. REMOVE REAR DOOR SERVICE HOLE COVER


    Yaris. Ncp93, 131
  1. Disconnect the connectors and clamps, then remove the rear door service hole cover.

    NOTICE:
    Remove any tape remaining on the door side.


11. REMOVE REAR DOOR CHECK ASSEMBLY


Yaris. Ncp93, 131
  1. Remove the 3 bolts, then remove the rear door check.

    NOTICE:
    Do not drop or damage the door check when removing the bolts.
    HINT:
    Remove the door check through the service hole.


12. REMOVE REAR DOOR WEATHERSTRIP


Yaris. Ncp93, 131
  1. Disengage the 32 clips and remove the rear door weatherstrip.

    NOTICE:
    Remove any tape remaining on the door side.


13. REMOVE REAR DOOR BELT MOULDING


    Yaris. Ncp93, 131.Door Hatch.Hood (For Sedan).Rear Door (For Sedan)  Disassembly
  1. Apply protective tape to the door panel in the periphery of the rear door belt moulding.



    Yaris. Ncp93, 131.Door Hatch.Hood (For Sedan).Rear Door (For Sedan)  Disassembly
  1. Using a moulding remover, disengage the 5 claws and remove the rear door belt moulding.



14. REMOVE REAR DOOR GLASS RUN


Yaris. Ncp93, 131
  1. Remove the rear door glass run.



15. REMOVE REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


Yaris. Ncp93, 131
  1. Remove the 2 bolts, screw and rear door window division bar.

    NOTICE:
    Do not drop or damage the rear door window division bar when removing the bolts and screw.


16. REMOVE REAR DOOR QUARTER WINDOW WEATHERSTRIP


Yaris. Ncp93, 131
  1. Slide the rear door quarter window weatherstrip, in the direction indicated by the arrow in the illustration, to remove it.



    Yaris. Ncp93, 131
  1. Remove the rear door quarter window glass from the rear door quarter window weatherstrip.



17. REMOVE REAR DOOR GLASS SUB-ASSEMBLY


Yaris. Ncp93, 131
  1. w/ Power window:

    1. Remove the rear door glass from the rear door window regulator.



    Yaris. Ncp93, 131
  1. w/o Power window:

    1. Remove the rear door glass from the rear door window regulator.



18. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY


Yaris. Ncp93, 131.Door Hatch.Hood (For Sedan).Rear Door (For Sedan)  Disassembly
  1. w/ Power window:

    1. Disconnect the connector.

    2. Loosen bolt A.

    3. Remove the 3 bolts, then remove the rear door window regulator.

      NOTICE:
      Do not drop or damage the rear door window regulator when removing the bolts.
      HINT:
      Remove the window regulator through the service hole.


    Yaris. Ncp93, 131
  1. w/o Power window:

    1. Remove the 3 bolts, then remove the rear door window regulator.

      NOTICE:
      Do not drop or damage the rear door window regulator when removing the bolts.
      HINT:
      Remove the window regulator through the service hole.


19. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY REAR (w/ Power Window)


Yaris. Ncp93, 131
  1. Using "TORX" socket wrench T25, remove the 3 screws and power window regulator motor.



20. REMOVE REAR DOOR LOCK


Yaris. Ncp93, 131
  1. Using "TORX" socket wrench T30, remove the 3 screws.

  1. Move the rear door lock downward, remove the outside handle frame release plate and remove the rear door lock.

    NOTICE:
    Do not drop or damage the rear door lock when removing the screws.
    HINT:
    Remove the rear door lock through the service hole.


    Yaris. Ncp93, 131
  1. Open the 2 covers.



    Yaris. Ncp93, 131
  1. Disconnect the rear door lock remote control cable and rear door inside locking cable.

  1. Remove the door lock wire harness seal.



21. REMOVE REAR DOOR OUTSIDE HANDLE COVER


Yaris. Ncp93, 131
  1. Using "TORX" socket wrench T30, remove the screw and rear door outside handle cover.



22. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY


Yaris. Ncp93, 131
  1. Remove the handle by sliding and pulling it in the direction indicated by the arrow mark in the illustration.



23. REMOVE REAR DOOR OUTSIDE HANDLE PAD REAR


Yaris. Ncp93, 131
  1. Disengage the 2 claws and remove the rear door outside handle pad rear.



24. REMOVE REAR DOOR OUTSIDE HANDLE PAD FRONT


Yaris. Ncp93, 131
  1. Using "TORX" socket wrench T30, loosen the screw.



    Yaris. Ncp93, 131
  1. Disengage the 2 claws and remove the rear door outside handle pad front.



25. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


Yaris. Ncp93, 131
  1. Slide the outside handle frame to remove it.