Front Door (For Hatchback) Disassembly

Insert a clip remover between the plate and front door trim board.

Turn the handle with the clip remover inserted, as shown in the illustration.

Remove the front door window regulator handle and clip.

Remove the window regulator handle plate.

Using a moulding remover, disengage the 9 claws and 4 guides.

Disconnect the connector and remove the front armrest base upper panel.

Using a moulding remover, disengage the 6 claws and 3 guides.

1. Disconnect the connector.
   

   HINT:

   If the armrest base upper panel is equipped with door lock switch, disconnect the connector.

Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.

Remove the 3 screws.

Disengage the 7 clips.

Disconnect the front door lock remote control cable and the front door inside locking cable and remove the front door trim board.

Using a screwdriver with its tip wrapped in protective tape, disengage the claw and open the cover.

Remove the 3 screws.

Disengage the 8 clips.

Disconnect the front door lock remote control cable and the front door inside locking cable and remove the front door trim board.

Disengage the 4 guides and remove the front door inside handle.

Disengage the 7 claws and remove the front door glass inner weatherstrip as shown in the illustration.

Disengage the 8 claws and remove the front door glass inner weatherstrip as shown in the illustration.

Check that the ignition switch is off.

Check that the cable is disconnected from the negative (-) battery terminal.

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

Disconnect the connector from the door side airbag sensor.

NOTICE:

When disconnecting any airbag connector, take care not to damage the airbag wire harness.

1. Push and hold the white housing lock, and slide the yellow outer connector locking sleeve.
   
   

   
   
   
   
   

   Text in Illustration

   *1	Housing Lock	*2	Outer Connector Locking Sleeve
   *a	Slide	-	-

2. Push and hold the white housing lock again, and slide the yellow outer connector locking sleeve to disconnect the connector.
   

Remove the bolt and door side airbag sensor.

NOTICE:

Loosen the bolt while holding the door side airbag sensor because the door side airbag sensor pin (stopper) is easily damaged.

Disconnect the connector.

Drill out the 3 rivet heads using a drill with a bit diameter of less than 4 mm (0.16 in.), and remove the front No. 1 speaker assembly from the front door panel.

Operate the drill around the rivet head circumference and cut out the flange.

CAUTION:

Be careful. The cut rivet is very hot.

NOTICE:

Do not drill the rivet at an angle as this will cause damage to the drill and drill hole. Line up the drill and rivet, and carefully drill the rivet head straight out.

After drilling out the flange, continue drilling to push out the shards on the drill.

Using a vacuum cleaner, remove the rivet fragments and shavings from the inside of the door.

Remove the front door service hole cover.

HINT:

Remove any tape remaining on the door side.

Remove the front door service hole cover.

HINT:

Remove any tape remaining on the door side.

Remove the front door service hole cover.

Connect the cable to the negative (-) battery terminal.

Connect the power window regulator master switch and move the front door glass so that the door glass bolts can be seen.

Disconnect the cable from the negative (-) battery terminal and the power window regulator master switch.

Remove the 2 bolts.

Remove the front door glass as indicated by the arrows in the order shown in the illustration.

NOTICE:

After the bolts are removed, do not allow the front door glass to fall.

Using a screwdriver with its tip wrapped in protective tape, remove the front door glass channel.

NOTICE:

Do not damage the front door glass.

Remove the front door glass No. 1 channel filler.

Disconnect the connector.

Loosen the temporary bolt.

NOTICE:

Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

Remove the 5 bolts.

Remove the temporary bolt and the front door window regulator.

Loosen the temporary bolt.

NOTICE:

Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and cause damage.

Remove the 4 bolts.

Remove the temporary bolt and the front door window regulator.

Remove the 2 bolts.

Peel off the double-sided tape and remove the front door No. 1 stiffener cushion.

Remove the front door glass run.

Remove the bolt.

Disengage the guide and remove the front door rear lower frame.

Remove the screw.

Remove the 2 bolts and the front door front lower frame.

Slide the front door fix window weatherstrip, in the direction indicated by the arrow in the illustration, to remove it.

Remove the front door fix window glass from the front door fix window weatherstrip.

Remove the hole plug.

Using a "TORX" socket wrench T30, loosen the screw and remove the front door outside handle cover with the door lock key cylinder installed.

HINT:

The screw cannot be removed because it is integrated into the front door outside handle frame.

Disengage the 2 claws and remove the front door outside handle cover.

Disconnect the connector.

Using a "TORX" socket wrench T30, remove the 3 screws.

Slide the front door lock assembly downward, and remove the front door lock from the front door lock open rod.

Text in Illustration

*1	Front Door Lock Open Rod
	Slide Direction

Remove the door lock wire harness seal from the front door lock.

Using a "TORX" socket wrench T30, remove the 3 screws.

Slide the front door lock assembly downward, and remove the front door lock from the front door lock open rod.

Text in Illustration

*1	Front Door Lock Open Rod
	Slide Direction

Remove the door lock wire harness seal from the front door lock.

Remove the front door outside handle in the direction indicated by the arrow as shown in the illustration.

Disengage the 3 claws and remove the front door outside handle front pad.

Disengage the 2 claws and remove the front door outside handle rear pad.

Using a "TORX" socket wrench T30, loosen the screw.

Slide the front door outside handle frame and disengage the grommet and 2 claws of the front door outside handle frame, and then remove it.

Remove the front door lock open rod as indicated by the arrows in the order shown in the illustration.

Remove the 3 bolts and the front door check.

Using a clip remover, disengage the clip.

Using a clip remover, disengage the 29 clips and remove the front door weatherstrip.

Using a clip remover, disengage the clip.

Using a clip remover, disengage the 32 clips and remove the front door weatherstrip.

Remove the 2 front door panel cushions.

Using an infrared light, heat the black out tape.

CAUTION:

Do not burn yourself on the hot body panel or with the infrared light.

NOTICE:

Do not heat the vehicle body excessively.

Lift the end portion with your fingernail and peel it parallel to the attachment surface.