Back Window Glass (For Sedan) Installation

Using a scraper, remove the stoppers, dam and adhesive from the back window glass.

Clean the outer circumference of the back window glass with a non-residue solvent.

NOTICE:

1. Do not touch the back window glass surface after cleaning it.
   
2. Even if using a new back window glass, clean the back window glass with a non-residue solvent.
   

Clean and shape the contact surface of the vehicle body.

1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
   

   NOTICE:

   Do not damage the vehicle body.

   HINT:

   Leave as much adhesive on the vehicle body as possible.

2. Clean the contact surface of the vehicle body with a shop rag or piece of cloth saturated with cleaner.
   

   HINT:

   Clean the vehicle body even if all the adhesive has been removed.

Install 2 new stoppers onto the vehicle body, as shown in the illustration.

Apply Primer G to the installation parts of the stoppers.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover Primer G.
   
3. Do not apply too much Primer G.
   

Install 2 new stoppers onto the windshield glass, as shown in the illustration.

Specification:

Area	Measurement
a	40 mm (1.57 in.)
b	14.9 mm (0.587 in.)

Apply Primer G to the installation part of a new dam, as shown in the illustration.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover Primer G.
   
3. Do not apply too much Primer G.
   

Install the new dam with double-sided tape as shown in the illustration.

Specification:

Area	Measurement
a	4.0 mm (0.157 in.)

Position the back window glass.

1. Using suction cups, place the back window glass in the correct position.
   

2. Check that the entire contact surface of the back window glass rim is perfectly even.
   

3. Place matchmarks on the back window glass and vehicle body.
   

   NOTICE:

   Check that the stoppers are correctly attached to the vehicle body.

   HINT:

   When reusing the back window glass, check and correct the matchmark positions.

4. Using suction cups, remove the back window glass.
   

Using a brush, apply Primer M to the exposed part of the vehicle body.

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Do not apply Primer M to the adhesive.
   
3. Throw away any leftover Primer M.
   
4. Do not apply too much Primer M.
   

Using a brush or sponge, apply Primer G to the edge of the back window glass and the contact surface.

Specification:

Area	Measurement
a	11 mm (0.433 in.)
b	11 mm (0.433 in.)
c	11 mm (0.433 in.)

NOTICE:

1. Allow the primer to dry for 3 minutes or more.
   
2. Throw away any leftover Primer G.
   
3. Do not apply too much Primer G.
   

HINT:

If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries.

Apply adhesive.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or the equivalent.

1. Cut the tip off the cartridge nozzle, as shown in the illustration.
   

   HINT:

   After cutting off the tip, use all the adhesive within the times indicated in the table below.

   Usage time frame:

   Temperature	Usage Time Frame
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour 40 minutes
   5°C (41°F)	8 hours

2. Load the sealer gun with the cartridge.
   





3. Apply adhesive to the back window glass, as shown in the illustration.
   
   

   
   
   
   

   Specification:

   Area	Measurement
   a	8 mm (0.315 in.)
   b	12 mm (0.472 in.)
   c	9.3 mm (0.366 in.)
   d	9.4 mm (0.370 in.)
   e	13 mm (0.512 in.)

Install the back window glass onto the vehicle body.

1. Using suction cups, position the back window glass so that the matchmarks are aligned. Gently press it in along the rim.
   

   NOTICE:

   1. Allow the primer to dry for 3 minutes or more.
      
   2. Check that the stoppers are attached to the vehicle body correctly.
      
   3. Check that there is a small gap between the vehicle body and the back window glass.
      

2. Gently press the front surface of the back window glass to ensure that the back window glass is securely fitted to the vehicle body.
   

   NOTICE:

   Open and close the door gently to prevent the window glass from becoming loose due to the air pressure when the door is closed.





3. Using a scraper, remove any excessive or protruding adhesive.
   

   HINT:

   Apply adhesive to the back window glass rim.

   NOTICE:

   Do not to drive the vehicle within the time indicated in the table below.

   Minimum time:

   Temperature	Minimum time prior to driving vehicle
   35°C (95°F)	1 hour 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G.

NOTICE:

1. Allow the primer coating to dry for 3 minutes or more.
   
2. Do not coat the adhesive with Primer G.
   
3. Throw away any leftover Primer G.
   

Install a new moulding onto the back window glass, as shown in the illustration.

Specification:

Area	Measurement
a	1.9 mm (0.075 in.)
b	1.0 mm (0.039 in.)

NOTICE:

Make sure that the moulding is securely installed.

Conduct a leak test by applying water to the adhesive portions after the adhesive has completely hardened.

Seal any leaks with auto glass sealer.

Engage the 5 claws and install the package tray trim.

Install the 4 clips.

Connect the connector.

Engage the 4 claws and install the high mounted stop light assembly.

Engage the 2 springs and install the assist grip.

Engage the 2 claws and install the assist grip cover.

w/ Curtain Shield Airbag:

1. Install a new special clip and the clip onto the roof side inner garnish.
   

2. Engage the 4 clips and the claw and install the roof side inner garnish.
   

w/o Curtain Shield Airbag:

1. Engage the 4 clips and the claw and install the roof side inner garnish.
   

Engage the 2 clips and the 4 claws and install the rear seat side cover.

Align the location mark with the paint mark first, and install the rear door opening trim weatherstrip, as shown in the illustration.

Paint mark:

Area	Color
RH side	Green
LH side	Red

Engage the 7 claws and install the rear door scuff plate.

w/ Grand Spare Tire:
Install the luggage compartment trim inner pad.

w/o Grand Spare Tire:
Install the luggage compartment trim inner pad.

Install the spare wheel cover.

Install the luggage compartment floor mat.

Insert the 2 hooks into the rear seatback frame hole and install the rear seatback, tightening the 2 bolts in the sequence shown in the illustration.

Torque:

37 N*m{375 kgf*cm, 27 ft.*lbf}

Install the rear seatback cover with the 2 clips.

Pull up the rear seatback.

Install the rear seat outer belt into the rear seat shoulder belt guide.

Install the rear center seat outer belt into the rear center seat shoulder belt guide.

Insert the 2 hooks into the rear seatback frame hole and install the rear seatback, tightening the 2 bolts in the sequence shown in the illustration.

Torque:

37 N*m{375 kgf*cm, 27 ft.*lbf}

Install the rear seatback cover with the 2 clips.

Pull up the rear seatback.

Install the rear seat outer belt into the rear seat shoulder belt guide.

Engage the 3 hooks and install the rear seatback.

Tighten the 3 bolts.

Torque:

7.9 N*m{80 kgf*cm, 70 in.*lbf}

Install the rear seat outer belt into the rear seat shoulder belt guide.

HINT:

Use the same procedure for both sides.

Install the rear center seat outer belt into the rear center seat shoulder belt guide.

for 60/40 Split Seat Type:

1. Install the rear seat cushion cover pad sub-assembly (YARIS_NCP93 RM0000026GB00WX_01_0003.html).
   

for Fixed Seat Type:

1. Install the rear seat cushion cover pad sub-assembly (YARIS_NCP93 RM000001GLY00YX_02_0014.html).