Air Conditioning Unit (For Hatchback) Disassembly

Vehicle Interior. Yaris. Ncp93, 131
Heating Air Conditioning. Yaris. Ncp93, 131

  1. REMOVE DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY

  2. REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY

  3. REMOVE PTC HEATER ASSEMBLY (for Cold Area Specification Vehicles)

  4. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

  5. REMOVE COOLER EXPANSION VALVE

  6. REMOVE DRAIN COOLER HOSE

  7. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

  8. REMOVE NO. 1 COOLER THERMISTOR

Air Conditioning Unit (For Hatchback) -- Disassembly



1. REMOVE DEFROSTER DAMPER CONTROL CABLE SUB-ASSEMBLY


    Yaris. Ncp93, 131.Heating Air Conditioning.Air Conditioning System (For Sedan).Air Conditioning Unit (For Hatchback) Disassembly

  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the defroster damper control cable.

    Text in Illustration
    *1
    		Protective Tape


2. REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY


    Yaris. Ncp93, 131

  1. Remove the plate.



    Yaris. Ncp93, 131.Heating Air Conditioning.Air Conditioning System (For Sedan).Air Conditioning Unit (For Hatchback) Disassembly

  1. Using a screwdriver with its tip wrapped in protective tape, disengage the 3 claws and remove the air mix damper control cable.

    Text in Illustration
    *1
    		Protective Tape


3. REMOVE PTC HEATER ASSEMBLY (for Cold Area Specification Vehicles)


    Yaris. Ncp93, 131

  1. Disengage the clamp.

  1. Remove the 2 screws and the PTC heater.



4. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    Yaris. Ncp93, 131

  1. Disengage the 3 claws and remove the clamp.



    Yaris. Ncp93, 131

  1. Remove the heater radiator unit from the air conditioner radiator.



5. REMOVE COOLER EXPANSION VALVE


    Yaris. Ncp93, 131

  1. Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and detach the cooler expansion valve.

  1. Remove the 2 O-rings from the cooler evaporator.



6. REMOVE DRAIN COOLER HOSE


    Yaris. Ncp93, 131

  1. Remove the drain cooler hose.



7. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    Yaris. Ncp93, 131

  1. Disengage the clamp and remove the connector from the lower heater case.



    Yaris. Ncp93, 131

  1. Remove the 3 screws.

  1. Disengage the 4 claws and remove the lower heater case.



    Yaris. Ncp93, 131

  1. Remove the cooler evaporator with the cooler thermistor.



8. REMOVE NO. 1 COOLER THERMISTOR


    Yaris. Ncp93, 131

  1. Remove the front evaporator temperature sensor (No. 1 cooler thermistor).