AIR CONDITIONING UNIT - DISASSEMBLY

1. REMOVE AIR OUTLET CONTROL SERVO MOTOR

Disconnect the connector.

Remove the 3 screws and air outlet control servo motor.

2. REMOVE AIR MIX CONTROL SERVO MOTOR

Remove the 4 clamps and connector, and disconnect the wire harness.

Remove the 3 screws and heater piping cover.

Remove the 3 screws and air mix control servo motor.

3. REMOVE COOLER EXPANSION VALVE

Remove the packing from the air conditioning tube assembly.

Using a hexagon wrench 4 mm, remove the 2 hexagon bolts and air conditioning tube assembly.

Remove the 2 O-rings from the air conditioning tube assembly.

Remove the cooler expansion valve from the No. 1 cooler evaporator sub-assembly.

4. REMOVE AIR CONDITIONING HARNESS ASSEMBLY

Remove the 2 connectors and 5 clamps, and then disconnect the wire harness.

Remove the air conditioning harness assembly as shown in the illustration.

5. REMOVE AIR OUTLET CONTROL SERVO MOTOR

Remove the 2 screws and the air duct.

Remove the 4 screws and the servo motor plate.

Remove the 2 screws.

Release the claw and remove the air outlet control servo motor from the servo motor plate.

6. REMOVE AIR MIX CONTROL SERVO MOTOR

Remove the 2 screws.

Release the claw and remove the air mix control servo motor from the servo motor plate.

7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

Remove the screw and clamp.

Remove the heater radiator unit sub-assembly.

8. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

Remove the 5 screws.

Release the 3 claws and remove the air duct.

Remove the No. 1 cooler evaporator sub-assembly from the air duct.

Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

Air Conditioning Unit - Disassembly