CHECK CONNECTION OF CONNECTORS
CHECK FLOOR WIRE (CENTER AIRBAG SENSOR - SIDE AIRBAG SENSOR RH)
CHECK CONNECTION OF CONNECTORS
CHECK FLOOR WIRE (SIDE AIRBAG SENSOR RH - REAR AIRBAG SENSOR RH)
CHECK CONNECTION OF CONNECTORS
CHECK FLOOR WIRE (CENTER AIRBAG SENSOR - SIDE AIRBAG SENSOR LH)
CHECK FLOOR WIRE (SIDE AIRBAG SENSOR LH - REAR AIRBAG SENSOR LH)
DTC B1623/81 Driver Side - Side Airbag Sensor Assembly Initialization Incomplete |
DTC B1628/82 Front Passenger Side - Side Airbag Sensor Assembly Initialization Incomplete |
DTC B1643/81 Driver Side Satellite Sensor Bus Initialization Incomplete |
DTC B1648/82 Front Passenger Side Satellite Sensor Bus Initialization Incomplete |
DESCRIPTION
The circuit for the side collision sensor LH or RH (to determine deployment of the front seat side airbag LH or RH and curtain shield airbag LH or RH) is composed of the center airbag sensor assembly, side airbag sensor LH or RH, and rear airbag sensor LH or RH.The side airbag sensor LH or RH and rear airbag sensor LH or RH detect impacts to the vehicle and send signals to the center airbag sensor assembly to determine if the airbag should be deployed.
DTC B1623/81, B1628/82, B1643/81 or B1648/82 is recorded when a malfunction is detected in the circuit for the side collision sensor LH or RH (to determine deployment of the front seat side airbag LH or RH and curtain shield airbag LH or RH).
DTC Code | Detection Condition | Trouble Area |
B1623/81 B1643/81 | When one of following conditions is met:
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B1628/82 B1648/82 | When one of following conditions is met:
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WIRING DIAGRAM


INSPECTION PROCEDURE
1.CHECK PAST DTC |
Turn the ignition switch to ON, and wait for at least 60 seconds.
Turn the ignition switch off.
Turn the ignition switch to ON, and wait for at least 60 seconds.
Check the past DTCs (YARIS_NCP93 RM000000XFE0D2X.html).
Result: Result Proceed to DTC B1622/81 or B1627/82 is output A DTC B1632/81 or B1637/82 is output B DTC B1622/81, B1627/82, B1632/81 and B1637/82 are not output C
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C | |
2.CHECK FOR DTC |
Turn the ignition switch off.
Turn the ignition switch to ON, and wait for at least 60 seconds.
Check for DTCs (YARIS_NCP93 RM000000XFE0D2X.html).
Result: Result Proceed to DTC B1623/81, B1628/82, B1643/81 and B1648/82 are not output A DTC B1623/81 or B1643/81 is output B DTC B1628/82 or B1648/82 is output C
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C | |
3.CHECK CONNECTION OF CONNECTORS |
Turn the ignition switch off.
Disconnect the negative (-) terminal cable from the battery, and wait for at least 90 seconds.
Check that the connectors are properly connected to the center airbag sensor assembly and side airbag sensor RH.
- OK:
- The connectors are properly connected.
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OK | |
4.CHECK CONNECTORS |
Disconnect the connectors from the center airbag sensor assembly and side airbag sensor RH.
Check that the connectors (on the center airbag sensor assembly side and side airbag sensor RH side) are not damaged.
- OK:
- The connectors are not deformed or damaged.
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OK | |
5.CHECK FLOOR WIRE (CENTER AIRBAG SENSOR - SIDE AIRBAG SENSOR RH) |

Connect the negative (-) terminal cable to the battery, and wait for at least 2 seconds.
Turn the ignition switch to ON.
Measure the voltage according to the value(s) in the table below.
- Standard voltage:
Tester Connection Switch Condition Specified Condition J16-4 (BBR+) - Body ground Ignition switch ON Below 1 V J16-3 (BBR-) - Body ground Ignition switch ON Below 1 V
Turn the ignition switch off.
Disconnect the negative (-) terminal cable from the battery, and wait for at least 90 seconds.
Using a service wire, connect terminals 8 (BBP+) and 11 (BBP-) of connector B.
- NOTICE:
- Do not forcibly insert a service wire into the terminals of the connector when connecting the wire.
Measure the resistance according to the value(s) in the table below.
- Standard resistance:
Tester Connection Condition Specified Condition J16-4 (BBR+) - J16-3 (BBR-) Always Below 1 Ω
Disconnect the service wire from connector B.
Measure the resistance according to the value(s) in the table below.
- Standard resistance:
Tester Connection Condition Specified Condition J16-4 (BBR+) - J16-3 (BBR-) Always 1 MΩ or higher J16-4 (BBR+) - Body ground Always 1 MΩ or higher J16-3 (BBR-) - Body ground Always 1 MΩ or higher
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OK | |
6.CHECK CONNECTION OF CONNECTORS |
Check that the connector is properly connected to the rear airbag sensor RH.
- OK:
- The connector is properly connected.
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OK | |
7.CHECK CONNECTORS |
Disconnect the connectors from the side airbag sensor RH and rear airbag sensor RH.
Check that the connector (on the rear airbag sensor RH side) is not damaged.
- OK:
- The connector is not deformed or damaged.
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OK | |
8.CHECK FLOOR WIRE (SIDE AIRBAG SENSOR RH - REAR AIRBAG SENSOR RH) |

Connect the negative (-) terminal cable to the battery, and wait for at least 2 seconds.
Turn the ignition switch to ON.
Measure the voltage according to the value(s) in the table below.
- Standard voltage:
Tester Connection Switch Condition Specified Condition J16-1 (BCR+) - Body ground Ignition switch ON Below 1 V J16-2 (BCR-) - Body ground Ignition switch ON Below 1 V
Turn the ignition switch off.
Disconnect the negative (-) terminal cable from the battery, and wait for at least 90 seconds.
Using a service wire, connect terminals 2 (BCR+) and 1 (BCR-) of connector C.
- NOTICE:
- Do not forcibly insert a service wire into the terminals of the connector when connecting the wire.
Measure the resistance according to the value(s) in the table below.
- Standard resistance:
Tester Connection Condition Specified Condition J16-1 (BCR+) - J16-2 (BCR-) Always Below 1 Ω
Disconnect the service wire from connector C.
Measure the resistance according to the value(s) in the table below.
- Standard resistance:
Tester Connection Condition Specified Condition J16-1 (BCR+) - J16-2 (BCR-) Always 1 MΩ or higher J16-1 (BCR+) - Body ground Always 1 MΩ or higher J16-2 (BCR-) - Body ground Always 1 MΩ or higher
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OK | |
9.CHECK SIDE AIRBAG SENSOR RH |
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Interchange the side airbag sensor LH with RH and connect the connectors to them.
Connect the negative (-) terminal cable to the battery, and wait for at least 2 seconds.
Turn the ignition switch to ON, and wait for at least 60 seconds.
Clear the DTCs stored in the memory (YARIS_NCP93 RM000000XFE0D2X.html).
Turn the ignition switch off.
Turn the ignition switch to ON, and wait for at least 90 seconds.
Check for DTCs (YARIS_NCP93 RM000000XFE0D2X.html).
Result Result Proceed to DTC B1623/81, B1628/82, B1643/81 and B1648/82 are not output A DTC B1623/81 or B1643/81 is output B DTC B1628/82 or B1648/82 is output C
Turn the ignition switch off.
Disconnect the negative (-) terminal cable from the battery, and wait for at least 90 seconds.
Return the side airbag sensor LH and RH to their original position and connect the connectors to them.
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C | |
10.CHECK REAR AIRBAG SENSOR RH |
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Interchange the rear airbag sensor LH with RH and connect the connectors to them.
Connect the negative (-) terminal cable to the battery, and wait for at least 2 seconds.
Turn the ignition switch to ON, and wait for at least 60 seconds.
Clear the DTCs stored in the memory (YARIS_NCP93 RM000000XFE0D2X.html).
Turn the ignition switch off.
Turn the ignition switch to ON, and wait for at least 90 seconds.
Check for DTCs (YARIS_NCP93 RM000000XFE0D2X.html).
Result Result Proceed to DTC B1623/81 or B1643/81 is output A DTC B1628/82 or B1648/82 is output B DTC B1623/81, B1628/82, B1643/81 and B1648/82 are not output C - HINT:
- Codes other than DTC B1623/81, B1628/82, B1643/81 and B1648/82 may be output at this time, but they are not related to this check.
Turn the ignition switch off.
Disconnect the negative (-) terminal cable from the battery, and wait for at least 90 seconds.
Return the rear airbag sensor RH and LH to their original position and connect the connectors to them.
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C | ||
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11.CHECK CONNECTION OF CONNECTORS |
Turn the ignition switch off.
Disconnect the negative (-) terminal cable from the battery, and wait for at least 90 seconds.
Check that the connectors are properly connected to the center airbag sensor assembly and side airbag sensor LH.
- OK:
- The connectors are properly connected.
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OK | |
12.CHECK CONNECTORS |
Disconnect the connectors from the center airbag sensor assembly and side airbag sensor LH.
Check that the connectors (on the center airbag sensor assembly side and side airbag sensor LH side) are not damaged.
- OK:
- The connectors are not deformed or damaged.
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OK | |
13.CHECK FLOOR WIRE (CENTER AIRBAG SENSOR - SIDE AIRBAG SENSOR LH) |

Connect the negative (-) terminal cable to the battery, and wait for at least 2 seconds.
Turn the ignition switch to ON.
Measure the voltage according to the value(s) in the table below.
- Standard voltage:
Tester Connection Switch Condition Specified Condition J17-4 (BBL+) - Body ground Ignition switch ON Below 1 V J17-3 (BBL-) - Body ground Ignition switch ON Below 1 V
Turn the ignition switch off.
Disconnect the negative (-) terminal cable from the battery, and wait for at least 90 seconds.
Using a service wire, connect terminals 8 (BBD+) and 15 (BBD-) of connector B.
- NOTICE:
- Do not forcibly insert a service wire into the terminals of the connector when connecting the wire.
Measure the resistance according to the value(s) in the table below.
- Standard resistance:
Tester Connection Condition Specified Condition J17-4 (BBL+) - J17-3 (BBL-) Always Below 1 Ω
Disconnect the service wire from connector B.
Measure the resistance according to the value(s) in the table below.
- Standard resistance:
Tester Connection Condition Specified Condition J17-4 (BBL+) - J17-3 (BBL-) Always 1 MΩ or higher J17-4 (BBL+) - Body ground Always 1 MΩ or higher J17-3 (BBL-) - Body ground Always 1 MΩ or higher
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OK | |
14.CHECK CONNECTION OF CONNECTOR |
Check that the connector is properly connected to the rear airbag sensor LH.
- OK:
- The connector is properly connected.
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OK | |
15.CHECK CONNECTORS |
Disconnect the connectors from the side airbag sensor LH and rear airbag sensor LH.
Check that the connector (on the rear airbag sensor LH side) is not damaged.
- OK:
- The connector is not deformed or damaged.
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OK | |
16.CHECK FLOOR WIRE (SIDE AIRBAG SENSOR LH - REAR AIRBAG SENSOR LH) |

Connect the negative (-) terminal cable to the battery, and wait for at least 2 seconds.
Turn the ignition switch to ON.
Measure the voltage according to the value(s) in the table below.
- Standard voltage:
Tester Connection Switch Condition Specified Condition J17-1 (BCL+) - Body ground Ignition switch ON Below 1 V J17-2 (BCL-) - Body ground Ignition switch ON Below 1 V
Turn the ignition switch off.
Disconnect the negative (-) terminal cable from the battery, and wait for at least 90 seconds.
Using a service wire, connect terminals 2 (BCL+) and 1 (BCL-) of connector C.
- NOTICE:
- Do not forcibly insert a service wire into the terminals of the connector when connecting the wire.
Measure the resistance according to the value(s) in the table below.
- Standard resistance:
Tester Connection Condition Specified Condition J17-1 (BCL+) - J17-2 (BCL-) Always Below 1 Ω
Disconnect the service wire from connector C.
Measure the resistance according to the value(s) in the table below.
- Standard resistance:
Tester Connection Condition Specified Condition J17-1 (BCL+) - J17-2 (BCL-) Always 1 MΩ or higher J17-1 (BCL+) - Body ground Always 1 MΩ or higher J17-2 (BCL-) - Body ground Always 1 MΩ or higher
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OK | |
17.CHECK SIDE AIRBAG SENSOR LH |
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Interchange the side airbag sensor RH with LH and connect the connectors to them.
Connect the negative (-) terminal cable to the battery, and wait for at least 2 seconds.
Turn the ignition switch to ON, and wait for at least 60 seconds.
Clear the DTCs stored in the memory (YARIS_NCP93 RM000000XFE0D2X.html).
Turn the ignition switch off.
Turn the ignition switch to ON, and wait for at least 90 seconds.
Check for DTCs (YARIS_NCP93 RM000000XFE0D2X.html).
Result Result Proceed to DTC B1628/82 or B1648/82 is output A DTC B1623/81, B1628/82, B1643/81 and B1648/82 are not output B DTC B1623/81 or B1643/81 is output C
Turn the ignition switch off.
Disconnect the negative (-) terminal cable from the battery, and wait for at least 90 seconds.
Return the side airbag sensor RH and LH to their original position and connect the connectors to them.
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C | |
18.CHECK REAR AIRBAG SENSOR LH |
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Interchange the rear airbag sensor RH with LH and connect the connectors to them.
Connect the negative (-) terminal cable to the battery, and wait for at least 2 seconds.
Turn the ignition switch to ON, and wait for at least 60 seconds.
Clear the DTCs stored in the memory (YARIS_NCP93 RM000000XFE0D2X.html).
Turn the ignition switch off.
Turn the ignition switch to ON, and wait for at least 90 seconds.
Check for DTCs (YARIS_NCP93 RM000000XFE0D2X.html).
Result Result Proceed to DTC B1623/81 or B1643/81 is output A DTC B1628/82 or B1648/82 is output B DTC B1623/81, B1628/82, B1643/81 and B1648/82 are not output C - HINT:
- Codes other than DTC B1623/81, B1628/82, B1643/81 and B1648/82 may be output at this time, but they are not related to this check.
Turn the ignition switch off.
Disconnect the negative (-) terminal cable from the battery, and wait for at least 90 seconds.
Return the rear airbag sensor RH and LH to their original position and connect the connectors to them.
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C | ||
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