Rear Door Lock (For Hatchback) Installation

Vehicle Interior. Yaris. Ncp93, 131
Door Lock. Yaris. Ncp93, 131

  1. APPLY BODY GREASE

  2. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY

  3. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

  4. INSTALL REAR DOOR LOCK ASSEMBLY (w/ Power Door Lock)

  5. INSTALL REAR DOOR LOCK ASSEMBLY (w/o Power Door Lock)

  6. INSTALL REAR DOOR GLASS RUN

  7. INSTALL REAR DOOR GLASS SUB-ASSEMBLY

  8. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY

  9. INSTALL REAR DOOR SERVICE HOLE COVER

  10. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY

  11. INSTALL REAR DOOR ARMREST BASE UPPER PANEL (w/ Power Window)

  12. INSTALL REAR DOOR ARMREST BASE UPPER PANEL (w/o Power Window)

  13. INSTALL REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

  14. INSTALL REAR DOOR FRAME GARNISH

Rear Door Lock (For Hatchback) -- Installation



1. APPLY BODY GREASE


2. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY
  1. Install the rear door inside locking cable to rear door lock.



    Yaris. Ncp93, 131
  1. Engage the 4 claws.



3. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY
  1. Install the rear door lock remote control cable to the rear door lock.



    Yaris. Ncp93, 131
  1. Engage the 2 claws.



4. INSTALL REAR DOOR LOCK ASSEMBLY (w/ Power Door Lock)
NOTICE:
  1. If reusing the rear door lock assembly that has been removed, replace the connector seal with a new door lock wire harness seal.
  2. Make sure that no grease or dirt adheres to the door lock wire harness seal surface.
  3. Reusing the door lock wire harness seal or using a damaged door lock wire harness seal may cause water intrusion to the connection. This may result in a malfunction of the rear door lock.
  1. Install a new door lock wire harness seal to the rear door lock.

  1. Apply MP grease to the sliding parts of the rear door lock.



    Yaris. Ncp93, 131.Door Lock.Power Door Lock Control System (For Sedan).Rear Door Lock (For Hatchback)  Installation
  1. Insert the rear door lock to the release plate.

    Text in Illustration
    *1
    Release Plate
    Yaris. Ncp93, 131
    Slide Direction
    HINT:
    Make sure that the release plate is securely connected to the rear door lock.
  1. Using a "TORX" socket wrench T30, install the rear door lock assembly with the 3 screws.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
  1. Connect the connector.



5. INSTALL REAR DOOR LOCK ASSEMBLY (w/o Power Door Lock)
NOTICE:
  1. If reusing the rear door lock assembly that has been removed, replace the connector seal with a new door lock wire harness seal.
  2. Make sure that no grease or dirt adheres to the door lock wire harness seal surface.
  3. Reusing the door lock wire harness seal or using a damaged door lock wire harness seal may cause water intrusion to the connection. This may result in a malfunction of the rear door lock.
  1. Install a new door lock wire harness seal to the rear door lock.

  1. Apply MP grease to the sliding parts of the rear door lock.



    Yaris. Ncp93, 131.Door Lock.Power Door Lock Control System (For Sedan).Rear Door Lock (For Hatchback)  Installation
  1. Insert the rear door lock to the release plate.

    Text in Illustration
    *1
    Release Plate
    Yaris. Ncp93, 131
    Slide Direction
    HINT:
    Make sure that the release plate is securely connected to the rear door lock.
  1. Using a "TORX" socket wrench T30, install the rear door lock assembly with the 3 screws.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


6. INSTALL REAR DOOR GLASS RUN


    Yaris. Ncp93, 131
  1. Engage the 2 guides and install the rear door glass run.

  1. Install the clip.



7. INSTALL REAR DOOR GLASS SUB-ASSEMBLY


    Yaris. Ncp93, 131.Door Lock.Power Door Lock Control System (For Sedan).Rear Door Lock (For Hatchback)  Installation
  1. Insert the rear door glass into the rear door panel along the rear door glass run as indicated by the arrows in the order shown in the illustration.

    NOTICE:
    Do not damage the rear door glass.


    Yaris. Ncp93, 131
  1. Slide the lower section of the rear door glass as indicated by the arrow as shown in the illustration.



8. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    Yaris. Ncp93, 131
  1. Engage the rear door window division bar to the rear door glass run.

  1. Install the rear door window division bar with the 3 bolts and nut.

    Torque:
    6.2 N*m{63 kgf*cm, 55 in.*lbf}


9. INSTALL REAR DOOR SERVICE HOLE COVER
  1. Apply butyl tape to the rear door panel.

  1. Pass the rear door lock remote control cable, rear door inside locking cable and each connector through a new rear door service hole cover.



    Yaris. Ncp93, 131.Door Lock.Power Door Lock Control System (For Sedan).Rear Door Lock (For Hatchback)  Installation
  1. Install a new rear door service hole cover according to the reference points on the rear door panel.

    Text in Illustration
    *a
    Reference Point
    HINT:
    Securely install the rear door service hole cover taking care to prevent wrinkles.


10. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY


    Yaris. Ncp93, 131.Door Lock.Power Door Lock Control System (For Sedan).Rear Door Lock (For Hatchback)  Installation
  1. Connect the rear door lock remote control cable and the rear door inside locking cable to the rear door inside handle.

    Text in Illustration
    *1
    Rear Door Lock Remote Control Cable Assembly
    *2
    Rear Door Inside Locking Cable Assembly


    Yaris. Ncp93, 131
  1. Engage the 7 clips and install the rear door trim board.



    Yaris. Ncp93, 131
  1. Install the 3 screws.



    Yaris. Ncp93, 131
  1. Engage the claw and close the cover.



11. INSTALL REAR DOOR ARMREST BASE UPPER PANEL (w/ Power Window)


    Yaris. Ncp93, 131
  1. Connect the connector.

  1. Engage the 9 claws and 3 guides, and install the rear armrest base upper panel.



12. INSTALL REAR DOOR ARMREST BASE UPPER PANEL (w/o Power Window)


    Yaris. Ncp93, 131
  1. Engage the 5 claws and 2 guides, and install the front armrest base upper panel.



13. INSTALL REAR DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)


    Yaris. Ncp93, 131.Door Lock.Power Door Lock Control System (For Sedan).Rear Door Lock (For Hatchback)  Installation
  1. Install the window regulator handle plate.

    Text in Illustration
    *a
    Inside of Vehicle
  1. Open all the windows.



    Yaris. Ncp93, 131.Door Lock.Power Door Lock Control System (For Sedan).Rear Door Lock (For Hatchback)  Installation
  1. Install the rear door window regulator handle with the clip at the angle shown in the illustration.

    Text in Illustration
    *a
    Assemble with Glass in Fully Open Position


14. INSTALL REAR DOOR FRAME GARNISH


    Yaris. Ncp93, 131
  1. Engage the guide.

  1. Engage the 2 clips and claw and install the rear door frame garnish.