Front Door Lock (For Hatchback) -- Installation |
- HINT:
- Use the same procedure for both the RH and LH sides.
- The procedure described below is for the RH side.
1. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY |
Install the front door inside locking cable to the front door lock.
2. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY |
Install the front door lock remote control cable to the front door lock.
Engage the 7 claws.
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3. INSTALL FRONT DOOR LOCK ASSEMBLY (w/ Power Door Lock) |
- NOTICE:
- If reusing the front door lock assembly that has been removed, replace the door lock wire harness seal with a new seal.
- Make sure that no grease or dirt adheres to the door lock wire harness seal surface.
- Reusing the door lock wire harness seal or using a damaged door lock wire harness seal may cause water intrusion to the connection. This may result in a malfunction of the front door lock assembly.
Apply MP grease to the sliding parts of the front door lock.
Install the door lock wire harness seal to the front door lock.
Insert the front door lock open rod to the front door lock.
Text in Illustration *1 Front Door Lock Open Rod Slide Direction - HINT:
- Make sure that the front door lock open rod is securely connected to the front door lock assembly.
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Using a "TORX" socket wrench T30, install the front door lock with the 3 screws.
- Torque:
- 5.0 N*m{51 kgf*cm, 44 in.*lbf}
Connect the connector.
4. INSTALL FRONT DOOR LOCK ASSEMBLY (w/o Power Door Lock) |
- NOTICE:
- If reusing the front door lock assembly that has been removed, replace the door lock wire harness seal with a new seal.
- Make sure that no grease or dirt adheres to the door lock wire harness seal surface.
- Reusing the door lock wire harness seal or using a damaged door lock wire harness seal may cause water intrusion to the connection. This may result in a malfunction of the front door lock assembly.
Apply MP grease to the sliding parts of the front door lock.
Install the door lock wire harness seal to the front door lock.
Insert the front door lock open rod to the front door lock.
Text in Illustration *1 Front Door Lock Open Rod Slide Direction - HINT:
- Make sure that the front door lock open rod is securely connected to the front door lock assembly.
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Using a "TORX" socket wrench T30, install the front door lock with the 3 screws.
- Torque:
- 5.0 N*m{51 kgf*cm, 44 in.*lbf}
5. INSTALL FRONT DOOR OUTSIDE HANDLE COVER |
Temporarily install the front door lock cylinder assembly.
- NOTICE:
- Check the engaging the front door lock cylinder assembly to the front door lock.
Using a "TORX" socket wrench T30, install the front door lock cylinder assembly with the screw.
- Torque:
- 4.0 N*m{41 kgf*cm, 35 in.*lbf}
Install the hole plug.
6. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY |
Engage the guide.
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Install the front door rear lower frame with the bolt.
- Torque:
- 6.2 N*m{63 kgf*cm, 55 in.*lbf}
7. INSTALL FRONT DOOR GLASS RUN |
Install the front door glass run.
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8. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY |
Connect the cable to the negative (-) battery terminal.
Connect the power window regulator master switch and move the front door glass so that the door glass bolt holes can be seen.
Disconnect the cable from the negative (-) battery terminal and the power window regulator master switch.
Insert the front door glass into the front door panel along the front door glass run as indicated by the arrows in the order shown in the illustration.
- NOTICE:
- Do not damage the front door glass.
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Install the front door glass with the 2 bolts.
- Torque:
- 8.0 N*m{82 kgf*cm, 71 in.*lbf}
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Install the front door service hole cover.
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9. INSTALL FRONT DOOR SERVICE HOLE COVER (for 5 Door) |
Apply butyl tape to the front door panel.
Pass the front door lock remote control cable, front door inside locking cable and each connector through a new front door service hole cover.
Install a new front door service hole cover according to the reference points on the front door panel.
Text in Illustration *a Reference Point - HINT:
- Securely install the front door service hole cover taking care to prevent wrinkles.
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10. INSTALL FRONT DOOR SERVICE HOLE COVER (for 3 Door) |
Apply butyl tape to the front door panel.
Pass the front door lock remote control cable, front door inside locking cable and each connector through a new front door service hole cover.
Install a new front door service hole cover according to the reference points on the front door panel.
Text in Illustration *a Reference Point - HINT:
- Securely install the front door service hole cover taking care to prevent wrinkles.
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11. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for 5 Door) |
Connect the front door lock remote control cable and the front door inside locking cable to the front door inside handle.
Text in Illustration *1 Front Door Lock Remote Control Cable Assembly *2 Front Door Inside Locking Cable Assembly
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Engage the 7 clips and the front door trim board.
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Install the 3 screws.
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Engage the claw and close the cover.
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12. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY (for 3 Door) |
Connect the front door lock remote control cable and the front door inside locking cable to the front door inside handle.
Text in Illustration *1 Front Door Lock Remote Control Cable Assembly *2 Front Door Inside Locking Cable Assembly
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Engage the 8 clips and the front door trim board.
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Install the 3 screws.
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Engage the claw and close the cover.
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13. INSTALL FRONT ARMREST BASE UPPER PANEL (w/ Power Window) |
Connect the connector.
Engage the 9 claws and 4 guides, and install the front armrest base upper panel.
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14. INSTALL FRONT ARMREST BASE UPPER PANEL (w/o Power Window) |
Connect the connector.
- HINT:
- If the armrest base upper panel is equipped with door lock switch, connect the connector.
Engage the 6 claws and 3 guides, and install the front armrest base upper panel.
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15. INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window) |
Install the window regulator handle plate.
Text in Illustration *a Inside of Vehicle
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Open all the windows.
Install the front door window regulator handle with clip at the angle shown in the illustration.
Text in Illustration *a Assemble with Glass in Fully Open Position
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