Generator (For Hatchback) Reassembly

Place the generator rotor assembly on the generator drive end frame assembly.

Using a plastic hammer, install the generator rotor assembly to the generator drive end frame assembly.

Install a new generator washer on the generator rotor assembly.

Using a 30 mm/12 pt socket wrench and press, slowly press in the generator rectifier end frame.

Install the 3 nuts A.

Torque:

4.5 N*m{46 kgf*cm, 40 in.*lbf}

Install the 3 terminal insulators onto the generator rectifier end frame.

Install the cord clip with the nut B.

Torque:

5.4 N*m{55 kgf*cm, 48 in.*lbf}

Install the generator holder with rectifier with the 3 screws.

Torque:

2.0 N*m{20 kgf*cm, 18 in.*lbf}

Install the generator regulator assembly with the 2 screws.

Torque:

2.0 N*m{20 kgf*cm, 18 in.*lbf}

Install the generator plate seal.

Install the generator brush holder assembly with the 3 screws.

Torque:

2.0 N*m{20 kgf*cm, 18 in.*lbf}

Install the generator brush cover onto the generator brush holder assembly.

Install the generator rear end cover with the 2 nuts B.

Torque:

Nut B:

4.4 N*m{45 kgf*cm, 39 in.*lbf}

Install the rectifier plate with the nut A and screw.

Torque:

Nut A:

4.4 N*m{45 kgf*cm, 39 in.*lbf}

Screw:

3.9 N*m{40 kgf*cm, 35 in.*lbf}

Install the generator terminal insulator with the nut.

Torque:

4.1 N*m{42 kgf*cm, 36 in.*lbf}

Clamp the generator housing stay in a vise tightly.

Install the generator pulley onto the generator rotor shaft by tightening the generator pulley nut by hand.

Hold SST1-A with a torque wrench, and tighten SST1-B clockwise to the specified torque.

SST

09820-63011(09820-06010,09820-06021)

Torque:

64 N*m{653 kgf*cm, 47 ft.*lbf}

NOTICE:

Check that SST is securely fitted onto the generator rotor shaft.

Insert SST2, and engage SST2 to the pulley nut.

Tighten the generator pulley nut by turning SST1-A in the direction shown in the illustration.

Torque:

133 N*m{1356 kgf*cm, 98 ft.*lbf}

HINT:

Hold the adjustable wrench against the vise and tighten the nut securely.

Remove SST 2 from the generator assembly.

Hold SST1-A, turn SST1-B, and remove SST1-A and SST1-B from the generator assembly.

Turn the generator pulley, and check that the generator pulley moves smoothly.

Remove the generator assembly from a vise.