Generator (For Hatchback) -- Disassembly |
1. REMOVE GENERATOR PULLEY |
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Clamp the generator housing stay in a vise tightly.
Hold SST1-A with a torque wrench, and tighten SST1-B clockwise to the specified torque.
- SST
- 09820-63011(09820-06010,09820-06021)
- Torque:
- 64 N*m{653 kgf*cm, 47 ft.*lbf}
Text in Illustration *a Hold *b Turn - NOTICE:
- Check that SST is securely fitted onto the generator rotor shaft.
Insert SST2, and engage SST2 to the generator pulley nut.
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To loosen the generator pulley nut, turn SST1-A in the direction shown in the illustration.
Text in Illustration *a Hold *b Turn - NOTICE:
- To prevent damage to the rotor shaft, do not loosen the generator pulley nut by more than one half turn.
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Remove SST2 from the generator assembly.
Hold SST1-A, turn SST1-B, and remove SST1-A and SST1-B in the direction shown in the illustration.
Text in Illustration *a Hold *b Turn
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Remove the generator pulley nut and generator pulley.
Remove the generator assembly from a vise.
2. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY |
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Remove the nut and generator terminal insulator.
Remove the nut A, screw and rectifier plate.
Text in Illustration *1 Rectifier Plate
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Remove the 2 nuts B, and the generator rear end cover.
Remove the generator brush cover.
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Remove the 3 screws and the generator brush holder assembly.
Remove the generator plate seal.
Text in Illustration *1 Generator Brush Cover *2 Generator Brush Holder Assembly *3 Generator Plate Seal
3. REMOVE GENERATOR REGULATOR ASSEMBLY |
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Remove the 2 screws and generator regulator assembly.
4. REMOVE GENERATOR HOLDER WITH RECTIFIER |
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Remove the 3 screws and generator holder with rectifier.
5. REMOVE GENERATOR ROTOR ASSEMBLY |
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Remove the 3 terminal insulators from the generator rectifier end frame.
Remove the 3 nuts A, nut B and cord clip.
Text in Illustration *1 Terminal Insulator *2 Cord Clip
Using SST, remove the generator rectifier end frame.
- SST
- 09286-46011
Text in Illustration *1 Wooden Block *a Hold *b Turn
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Remove the generator washer from the generator rotor assembly.
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Using a plastic hammer, remove the generator rotor assembly from the generator drive end frame assembly.
Text in Illustration *1 Wooden Block *2 Plastic Hammer - NOTICE:
- Do not drop the generator rotor assembly.
- HINT:
- If the generator rotor assembly is engaged too firmly, gentry tap the generator shaft to remove it using a plastic hammer.
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