Generator (For Sedan) Disassembly

Hold SST 1-A with a torque wrench, and tighten SST 1-B clockwise to the specified torque.

Torque:

39 N*m{400 kgf*cm, 29 ft.*lbf}

NOTICE:

Check that SST is securely fitted onto the generator rotor shaft.

Mount SST 2 in a vise.

Insert SST 1-A and B into SST 2, and attach the generator pulley nut to SST 2.

To loosen the generator pulley nut, turn SST 1-A in the direction shown in the illustration.

NOTICE:

To prevent damage to the rotor shaft, do not loosen the generator pulley nut by more than one-half turn.

Remove the generator from SST 2.

Turn SST 1-B, and remove SST 1-A and B.

Remove the generator pulley nut and generator pulley.

Remove the nut and terminal insulator.

Remove the nut, screw and rectifier plate.

Remove the 2 nuts and the rear end cover.

Remove the brush cover from the generator brush holder assembly.

Remove the 3 screws and the generator brush holder assembly.

Remove the plate seal.

Remove the 2 screws and the generator regulator assembly.

Remove the 3 screws and the generator holder with rectifier.

Remove the 3 terminal insulators from the generator rectifier end frame.

Remove the 4 nuts and the cord clip.

Using SST, remove the generator rectifier end frame.

SST

09286-46011

Remove the plate retainer.

Remove the generator rotor assembly from the generator drive end frame.

NOTICE:

Do not drop the generator rotor assembly.

HINT:

If the generator rotor is engaged too firmly, gently tap the generator rotor shaft to remove it using a plastic hammer.