Steering Gear (For Hatchback) Reassembly
INSTALL NO. 2 STEERING RACK BOOT
INSTALL NO. 1 STEERING RACK BOOT
INSTALL NO. 2 STEERING RACK BOOT CLAMP
INSTALL NO. 1 STEERING RACK BOOT CLAMP
INSTALL STEERING RACK BOOT CLIP (for LH Side)
INSTALL STEERING RACK BOOT CLIP (for RH Side)
INSTALL TIE ROD END SUB-ASSEMBLY LH
INSTALL TIE ROD END SUB-ASSEMBLY RH
INSPECT STEERING GEAR ASSEMBLY
Steering Gear (For Hatchback) -- Reassembly |
1. INSTALL NO. 2 STEERING RACK BOOT |
Apply lithium soap base glycol grease to the inside of the small opening of a new No. 2 steering rack boot.
Text in Illustration
| Lithium soap base glycol grease
|
Install the No. 2 steering rack boot to the groove on the rack housing.
- NOTICE:
- Be careful not to damage or twist the boot.
- Make sure that the boot is free of rust and foreign matter.
2. INSTALL NO. 1 STEERING RACK BOOT |
- HINT:
- Use the same procedure for the RH side as for the LH side.
3. INSTALL NO. 2 STEERING RACK BOOT CLAMP |
Using SST, tighten a new steering rack boot clamp as shown in the illustration.
Text in Illustration*a
| Hold
|
*b
| Turn
|
- SST
- 09521-24010
- Clearance:
- 3.0 mm (0.118 in.) or less
- NOTICE:
- Be careful not to damage or twist the boot.
4. INSTALL NO. 1 STEERING RACK BOOT CLAMP |
- HINT:
- Use the same procedure for the RH side as for the LH side.
5. INSTALL STEERING RACK BOOT CLIP (for LH Side) |
Using pliers, install the rack boot clips as shown in the illustration.
Text in Illustration*a
| Upper Side
|
*b
| Front Side
|
*c
| 180° (Clip installation range)
|
- NOTICE:
- Install the clip so that its claws are within the clip installation range.
- Make sure that the rack boots are not twisted.
6. INSTALL STEERING RACK BOOT CLIP (for RH Side) |
- HINT:
- Use the same procedure for the RH side as for the LH side.
7. INSTALL TIE ROD END SUB-ASSEMBLY LH |
Install the lock nut and the tie rod end sub-assembly LH onto the steering gear until the matchmarks are aligned.
- HINT:
- After adjusting toe-in, tighten the lock nut.
- Torque:
- 75 N*m{765 kgf*cm, 55 ft.*lbf}
8. INSTALL TIE ROD END SUB-ASSEMBLY RH |
- HINT:
- Use the same procedure for the RH side as for the LH side.
9. INSPECT STEERING GEAR ASSEMBLY |
Using SST, rotate the pinion shaft to see if both the left and the right steering rack boots expand and contract smoothly.
- SST
- 09616-00011
If the operation cannot be done as specified, use a new steering rack boot clamp and reinstall the steering rack boots.