Front Shock Absorber (For Hatchback) Removal

Suspension. Yaris. Ncp93, 131
Front Suspension. Yaris. Ncp93, 131

  1. REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY

  2. REMOVE FRONT NO. 1 VENTILATOR SEAL

  3. REMOVE FRONT AIR SHUTTER SEAL RH

  4. REMOVE INNER COWL TOP TO COWL BRACE

  5. REMOVE OUTER COWL TOP PANEL

  6. REMOVE FRONT WHEEL

  7. SEPARATE FRONT STABILIZER LINK ASSEMBLY

  8. SEPARATE FRONT FLEXIBLE HOSE (w/ ABS)

  9. SEPARATE FRONT FLEXIBLE HOSE (w/o ABS)

  10. REMOVE FRONT SUSPENSION SUPPORT DUST COVER

  11. REMOVE FRONT SHOCK ABSORBER WITH COIL SPRING

  12. REMOVE FRONT SUSPENSION SUPPORT SUB-ASSEMBLY

  13. REMOVE FRONT COIL SPRING UPPER SEAT

  14. REMOVE FRONT SPRING BUMPER

  15. REMOVE FRONT COIL SPRING UPPER INSULATOR

  16. REMOVE FRONT COIL SPRING

  17. REMOVE STRUT MOUNTING BEARING

Front Shock Absorber (For Hatchback) -- Removal


HINT:
  1. Use the same procedure for the RH side as for the LH side.
  2. The procedure listed below is for the LH side.


1. REMOVE WINDSHIELD WIPER MOTOR ASSEMBLY
(YARIS_NCP93 RM000001OV3023X.html)


2. REMOVE FRONT NO. 1 VENTILATOR SEAL


Yaris. Ncp93, 131
  1. Disengage the clamp and remove the front No. 1 ventilator seal.



3. REMOVE FRONT AIR SHUTTER SEAL RH
HINT:
Use the same procedure as for the No. 1 ventilator seal.


4. REMOVE INNER COWL TOP TO COWL BRACE


Yaris. Ncp93, 131
  1. Remove the 2 bolts and the inner cowl top to cowl brace.



5. REMOVE OUTER COWL TOP PANEL


Yaris. Ncp93, 131
  1. Disengage the 2 clamps and separate the wire harness.



  1. Remove the 8 bolts and the outer cowl top panel.


    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Shock Absorber (For Hatchback)  Removal



6. REMOVE FRONT WHEEL


7. SEPARATE FRONT STABILIZER LINK ASSEMBLY


    Yaris. Ncp93, 131
  1. Remove the nut and separate the front stabilizer link assembly from the shock absorber.

    HINT:
    Using a socket hexagon wrench 6 to hold the stud.


8. SEPARATE FRONT FLEXIBLE HOSE (w/ ABS)


    Yaris. Ncp93, 131
  1. Remove the bolt and separate the front speed sensor and front flexible hose.



9. SEPARATE FRONT FLEXIBLE HOSE (w/o ABS)
  1. Remove the bolt and separate the front flexible hose.



10. REMOVE FRONT SUSPENSION SUPPORT DUST COVER


11. REMOVE FRONT SHOCK ABSORBER WITH COIL SPRING


    Yaris. Ncp93, 131
  1. Remove the 2 nuts and 2 bolts and separate the front shock absorber with coil spring from the steering knuckle.

    HINT:
    Keep the bolt from rotating while loosening and removing the nuts.


    Yaris. Ncp93, 131
  1. Using a socket hexagon wrench 6, fix the front shock absorber rod and remove the nut.

  1. Remove the front No. 2 suspension support.

  1. Remove the front shock absorber with coil spring from the vehicle.



12. REMOVE FRONT SUSPENSION SUPPORT SUB-ASSEMBLY


13. REMOVE FRONT COIL SPRING UPPER SEAT


    Yaris. Ncp93, 131
  1. Using a socket hexagon wrench 6, fix the shock absorber rod and loosen the nut.



    Yaris. Ncp93, 131.Front Suspension.Front Suspension System (For Sedan).Front Shock Absorber (For Hatchback)  Removal
  1. Using SST, compress the front coil spring.

    SST
    09727-30021(09727-00010,09727-00021,09727-00031)
    NOTICE:
    Do not use an impact wrench. It will damage SST.
  1. Remove the nut.

  1. Remove the front coil spring upper seat with the strut mounting bearing and front spring bumper from the front shock absorber.



14. REMOVE FRONT SPRING BUMPER
  1. Remove the front spring bumper from the front coil spring upper seat.



15. REMOVE FRONT COIL SPRING UPPER INSULATOR


16. REMOVE FRONT COIL SPRING


17. REMOVE STRUT MOUNTING BEARING


    Yaris. Ncp93, 131
  1. Using a brass bar and press, remove the strut mounting bearing from the front coil spring upper seat.