Front Wheel Alignment (For Sedan) Adjustment

Suspension. Yaris. Ncp93, 131
Alignment Handling Diagnosis. Yaris. Ncp93, 131

  1. INSPECT TIRES

  2. MEASURE VEHICLE HEIGHT

  3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION

  4. ADJUST CAMBER

  5. INSPECT TOE-IN

  6. ADJUST TOE-IN

  7. INSPECT WHEEL TURNING ANGLE

Front Wheel Alignment (For Sedan) -- Adjustment



1. INSPECT TIRES
(YARIS_NCP93 RM000000OQN01JX.html)


2. MEASURE VEHICLE HEIGHT


Yaris. Ncp93, 131.Alignment Handling Diagnosis.Front Wheel Alignment (For Sedan).Front Wheel Alignment (For Sedan)  Adjustment
Measuring points:
A:
Ground clearance of front wheel center
B:
Ground clearance of lower arm set front bolt center
C:
Ground clearance of rear wheel center
D:
Ground clearance of axle beam set bolt center
Vehicle Height (Unloaded Vehicle):
Destination
A-B
C-D
Except for Rough Road Package
87 mm
(3.43 in.)
16 mm
(0.63 in.)
Rough Road Package
67 mm
(2.64 in.)
-2 mm
(-0.08 in.)
NOTICE:
  1. Before inspecting the wheel alignment, check the vehicle height.
  2. The standard value shown here is a value that is used for adjusting the wheel alignment and does not indicate the height of an actual vehicle.
HINT:
Bounce the vehicle up and down at the corners to stabilize the suspension before inspecting the vehicle height.


3. INSPECT CAMBER, CASTER AND STEERING AXIS INCLINATION


Yaris. Ncp93, 131.Alignment Handling Diagnosis.Front Wheel Alignment (For Sedan).Front Wheel Alignment (For Sedan)  Adjustment
  1. Put the front wheel on the center of the alignment tester.

  1. Remove the wheel cap.

  1. Set the camber-caster-steering axis inclination gauge at the center of the axle hub or drive shaft.

  1. Inspect the camber, caster and steering axis inclination.

    Camber, Caster and Steering Axis Inclination (Unloaded Vehicle):

    Destination
    Camber
    Caster
    Steering Axis Inclination
    (Reference)
    Except for Rough Road Package
    -0°10' +/- 45'
    (-0.17°+/- 0.75°)
    4°39' +/- 45'
    (4.65°+/- 0.75°)
    11°16'
    (11.27°)
    Rough Road Package
    0°06' +/- 45'
    (0.10°+/- 0.75°)
    4°23' +/- 45'
    (4.38°+/- 0.75°)
    10°47'
    (10.78°)
    NOTICE:
    1. Perform the inspection while the vehicle is empty (without a spare tire or tools on board).
    2. The tolerance for the difference between the left and right wheels is 0°30' (0.5°) or less for both the camber and caster.
  1. Remove the camber-caster-steering axis inclination gauge and attachment.

  1. Install the wheel cap.
    If the caster and steering axis inclination are not within the specified values after the camber has been correctly adjusted, recheck the suspension parts for damage and wear.



4. ADJUST CAMBER
NOTICE:
Inspect the toe-in after the camber has been adjusted.
  1. Remove the front wheel.



    Yaris. Ncp93, 131
  1. w/ ABS:

    1. Remove the bolt and separate the speed sensor and flexible hose.



    Yaris. Ncp93, 131
  1. Remove the 2 nuts on the lower side of the shock absorber.

    HINT:
    Keep the bolt from rotating while loosening and removing the nuts.
  1. Clean the installation surfaces of the shock absorber and steering knuckle.

  1. Provisionally install the 2 nuts (Step A).



    Yaris. Ncp93, 131.Alignment Handling Diagnosis.Front Wheel Alignment (For Sedan).Front Wheel Alignment (For Sedan)  Adjustment
  1. Fully push or pull the axle hub in the direction of the required adjustment (Step B).



    Yaris. Ncp93, 131
  1. Tighten the 2 nuts.

    Torque:
    164 N*m{1672 kgf*cm, 121 ft.*lbf}
    HINT:
    Keep the bolt from rotating while loosening and removing the nuts.


    Yaris. Ncp93, 131
  1. w/ ABS:

    1. Install the flexible hose and speed sensor with the bolt.

      Torque:
      29 N*m{300 kgf*cm, 22 ft.*lbf}
      NOTICE:
      Install the flexible hose and speed sensor without twisting them.
  1. Install the front wheel.

    Torque:
    103 N*m{1050 kgf*cm, 76 ft.*lbf}


    Yaris. Ncp93, 131.Alignment Handling Diagnosis.Front Wheel Alignment (For Sedan).Front Wheel Alignment (For Sedan)  Adjustment
  1. Check the camber.
    If the measured value is not within the specification, calculate the required adjustment amount using the formula below.
    (Camber adjustment amount) = Center of specified range - Measured value
    Check the combination of installed bolts. Select appropriate bolts from the table below to adjust the camber to within the specified range.

    HINT:
    Try to adjust the camber to the center of the specified range.
    Move axle toward (+) in step (B)
    Refer to table (1) (Move axle toward positive side)
    Move axle toward (-) in step (B)
    Refer to table (2) (Move axle toward negative side)


  1. Table (1) (Move the axle toward the positive side).


    Yaris. Ncp93, 131.Alignment Handling Diagnosis.Front Wheel Alignment (For Sedan).Front Wheel Alignment (For Sedan)  Adjustment



  1. Table (2) (Move the axle toward the negative side).


    Yaris. Ncp93, 131.Alignment Handling Diagnosis.Front Wheel Alignment (For Sedan).Front Wheel Alignment (For Sedan)  Adjustment

    The body and suspension may be damaged if the camber is not correctly adjusted in accordance with the above table.
    NOTICE:
    Replace the nut with a new one when replacing the bolt.
  1. Repeat the steps mentioned above. At step (A), replace 1or 2 selected bolts.

    HINT:
    Replace one bolt at a time when replacing 2 bolts.


5. INSPECT TOE-IN


Yaris. Ncp93, 131.Alignment Handling Diagnosis.Front Wheel Alignment (For Sedan).Front Wheel Alignment (For Sedan)  Adjustment
Toe-in (Unloaded Vehicle):
A+B
C-D
0°09' +/- 0°13'
(0.15° +/- 0.22°)
1.5 +/- 2.0 mm
(0.06 +/- 0.08 in.)
HINT:
Only measure C-D when A+B can not be measured.
If the toe-in is not within the specified value, adjust it at the rack ends.


6. ADJUST TOE-IN


Yaris. Ncp93, 131
  1. Measure the thread lengths of the right and left rack ends.

    Standard:
    Difference in thread length of 1.5 mm (0.059 in.) or less
  1. Remove the rack boot set clips.

  1. Loosen the tie rod end lock nuts.

  1. Adjust the rack ends if the difference in thread length between the right and left rack ends is not within the specified range.

    1. Extend the shorter rack end if the measured toe-in deviates toward the outer-side.

    2. Shorten the longer rack end if the measured toe-in deviates toward the inner-side.

  1. Turn the right and left rack ends by an equal amount to adjust the toe-in.

    HINT:
    Try to adjust the toe-in to the center of the specified range.
  1. Make sure that the lengths of the right and left rack ends are the same.

    Toe-in:
    1.5 +/- 1.0 mm (0.06 +/- 0.04 in.)
  1. Tighten the tie rod end lock nuts to the specified torque.

    Torque:
    75 N*m{760 kgf*cm, 55 ft.*lbf}
    NOTICE:
    Provisionally tighten the lock nut while holding the hexagonal part of the steering rack end so that the lock nut and the steering rack end do not turn together. Hold the width across flat of the tie rod end and tighten the lock nut.
  1. Place the boots on the seats.



    Yaris. Ncp93, 131.Alignment Handling Diagnosis.Front Wheel Alignment (For Sedan).Front Wheel Alignment (For Sedan)  Adjustment
  1. Using pliers, install the clip as shown in the illustration.

    NOTICE:
    Make sure that the boots are not twisted.


7. INSPECT WHEEL TURNING ANGLE


Yaris. Ncp93, 131.Alignment Handling Diagnosis.Front Wheel Alignment (For Sedan).Front Wheel Alignment (For Sedan)  Adjustment
  1. Fully turn the steering wheel left and right, and measure the wheel turning angle.

    Wheel Turning Angle (Unloaded Vehicle):

    Destination
    Inside Wheel
    Outside Wheel
    (Reference)
    Except for Rough Road Package
    40°57' +/- 2°
    (40.95° +/- 2°)
    35°17'
    (35.29°)
    Rough Road Package
    41°22' +/- 2°
    (41.37° +/- 2°)
    35°45'
    (35.75°)
    If the right and left inside wheel angles are not within the specified range, check the right and left rack end lengths.