Differential Case (For Sedan) Reassembly

After applying Toyota Genuine ATF WS or equivalent to the 2 front differential side gears, 2 side gear thrust washers No. 1, 2 front differential pinions and 2 pinion thrust washers, install them onto the front differential case.

HINT:

When installing them, set the alignment of the front differential pinions perpendicular to that of the side gear and rotate them so that their holes are aligned with the holes in the differential case.

Install the pinion shaft so as to align the lock pin holes in the pinion shaft and differential case.

Measure the side gear backlash while holding 1 pinion gear toward the case.

Standard backlash:

0.05 to 0.20 mm (0.0020 to 0.0079 in.)

Referring to the table below, select thrust washers which will ensure that the backlash is within the specifications for both sides.

Thrust washer thickness:

Thickness mm (in.)	Thickness mm (in.)
0.95 (0.0374)	1.10 (0.0433)
1.00 (0.0394)	1.15 (0.0453)
1.05 (0.0413)	1.20 (0.0472)

Using a pin punch and a hammer, install the pinion shaft straight pin.

Using a chisel and a hammer, stake the differential case.

Using Toyota Genuine ATF WS or equivalent and a heater, heat the front differential ring gear to 90 to 110°C (194 to 230°F).

Clean the contact surface of the front differential case.

Install 4 new ring gear lock plates with the 8 bolts.

Torque:

88 N*m{900 kgf*cm, 65 ft.*lbf}

Using SST, stake the ring gear lock plate.

SST

09930-00010

Using SST and a press, install the front differential case LH tapered roller bearing inner race onto the differential case.

SST

09726-40010
09950-60020(09951-00790)

Using SST and a press, install the shim and bearing outer race onto the transaxle case.

SST

09950-60020(09951-00720)
09950-60010(09951-00650)
09950-70010(09951-07100,09951-07200)

Install the speedometer drive gear onto the differential case.

Using SST and a press, install the bearing inner race onto the differential case.

SST

09950-60010(09951-00460)
09950-70010(09951-07100)

Using SST and a press, install the tapered roller bearing onto the transaxle housing.

SST

09950-70010(09951-07150)
09950-60020(09951-00680)