Starter (For Hatchback For Cold Area Specification Vehicles) Disassembly

Engine Hybrid System. Yaris. Ncp93, 131
1Nz-Fe Starting. Yaris. Ncp93, 131

  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY

  2. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY

  3. REMOVE STARTER ARMATURE ASSEMBLY

  4. REMOVE STARTER ARMATURE PLATE

  5. REMOVE PLANETARY GEAR

  6. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY

Starter (For Hatchback For Cold Area Specification Vehicles) -- Disassembly



1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    Yaris. Ncp93, 131
  1. Remove the nut and disconnect the lead wire from the magnet starter switch assembly.



    Yaris. Ncp93, 131
  1. Remove the 2 nuts from the starter drive housing assembly while holding the magnet starter switch assembly.



    Yaris. Ncp93, 131
  1. Pull the magnet starter switch assembly, and while lifting the front part of the magnet starter switch assembly, release the plunger hook from the drive lever and magnet starter switch assembly.



2. REMOVE STARTER COMMUTATOR END FRAME ASSEMBLY


    Yaris. Ncp93, 131
  1. Using a T25 "TORX" socket wrench, remove the 2 bolts.



    Yaris. Ncp93, 131
  1. Pull out the starter yoke together with the starter commutator end frame assembly.



    Yaris. Ncp93, 131
  1. Remove the 2 screws from the starter commutator end frame assembly.



    Yaris. Ncp93, 131.1Nz-Fe Starting.Starting System (For Sedan).Starter (For Hatchback For Cold Area Specification Vehicles)  Disassembly
  1. Pull the starter yoke assembly out of the starter commutator end frame assembly.

    Text in Illustration
    *1
    Starter Yoke Assembly
    *2
    Starter Commutator End Frame Assembly
    NOTICE:
    While holding down the lead wire, remove the starter commutator end frame.


3. REMOVE STARTER ARMATURE ASSEMBLY


    Yaris. Ncp93, 131.1Nz-Fe Starting.Starting System (For Sedan).Starter (For Hatchback For Cold Area Specification Vehicles)  Disassembly
  1. Using a screwdriver, hold the spring back and disconnect the brush from the brush holder.

  1. Disconnect the 4 brushes, and remove the brush holder.



    Yaris. Ncp93, 131.1Nz-Fe Starting.Starting System (For Sedan).Starter (For Hatchback For Cold Area Specification Vehicles)  Disassembly
  1. Remove the starter armature assembly from the starter yoke assembly.

    Text in Illustration
    *1
    Starter Armature Assembly
    *2
    Starter Yoke Assembly


4. REMOVE STARTER ARMATURE PLATE


  1. Remove the armature plate from the starter drive housing assembly or the starter yoke assembly.


    Yaris. Ncp93, 131.1Nz-Fe Starting.Starting System (For Sedan).Starter (For Hatchback For Cold Area Specification Vehicles)  Disassembly


    Text in Illustration
    *1
    Starter Drive Housing Assembly
    *2
    Starter Armature Plate
    *3
    Starter Yoke Assembly
    -
    -


5. REMOVE PLANETARY GEAR


    Yaris. Ncp93, 131
  1. Remove the 3 planetary gears from the starter center bearing clutch sub-assembly.



6. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY


    Yaris. Ncp93, 131.1Nz-Fe Starting.Starting System (For Sedan).Starter (For Hatchback For Cold Area Specification Vehicles)  Disassembly
  1. Remove the starter center bearing clutch sub-assembly with starter pinion drive lever from the starter drive housing assembly.

    Text in Illustration
    *1
    Starter Pinion Drive Lever
    *2
    Rubber Seal
    *3
    Starter Center Bearing Clutch Sub-Assembly
  1. Remove the starter center bearing clutch sub-assembly, rubber seal, and the starter pinion drive lever.