Starter (For Sedan Except Cold Area Specification Vehicles) Disassembly

Engine Hybrid System. Yaris. Ncp93, 131
1Nz-Fe Starting. Yaris. Ncp93, 131

  1. REMOVE MAGNET STARTER SWITCH ASSEMBLY

  2. REMOVE STARTER YOKE ASSEMBLY

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY

  4. REMOVE STARTER ARMATURE ASSEMBLY

  5. REMOVE STARTER CLUTCH SUB-ASSEMBLY

Starter (For Sedan Except Cold Area Specification Vehicles) -- Disassembly



1. REMOVE MAGNET STARTER SWITCH ASSEMBLY


Yaris. Ncp93, 131
  1. Remove the nut, and disconnect the lead wire from the magnet starter switch assembly terminal.



    Yaris. Ncp93, 131
  1. Loosen the 2 nuts holding the magnet starter switch assembly onto the starter housing.



    Yaris. Ncp93, 131
  1. Pull the magnet starter switch assembly and while lifting the front part of the magnet starter switch assembly, release the plunger hook from the driver lever, then remove the magnet starter switch assembly.



2. REMOVE STARTER YOKE ASSEMBLY


Yaris. Ncp93, 131
  1. Remove the 2 through bolts, and pull out the field frame together with the armature.



3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


Yaris. Ncp93, 131
  1. Remove the 2 screws and the commutator end frame, and hold down the lead wire while releasing the commutator end frame.

    NOTICE:
    To avoid interference between the brush holder and the dust protector, pull the commutator end frame away at an angle.


    Yaris. Ncp93, 131
  1. Using a screwdriver, hold the spring back and disconnect the brush holder.

  1. Disconnect the 4 brushes, and remove the brush holder.



4. REMOVE STARTER ARMATURE ASSEMBLY


5. REMOVE STARTER CLUTCH SUB-ASSEMBLY


Yaris. Ncp93, 131.1Nz-Fe Starting.Starting System (For Sedan).Starter (For Sedan Except Cold Area Specification Vehicles)  Disassembly
  1. Remove the drive lever and starter clutch with shock absorber from starter housing.



    Yaris. Ncp93, 131
  1. Using a screwdriver, tap in the stop collar toward the starter clutch.



    Yaris. Ncp93, 131
  1. Using a screwdriver, pry off the snap ring.

  1. Remove the stop collar and starter clutch from the planetary shaft.