Starter (For Sedan For Cold Area Specification Vehicles) Reassembly

Apply grease to the drive lever set pin which is in contact with the starter pivot part of the drive lever set pin.

Install the drive lever set pin into the starter center bearing clutch sub-assembly.

Install the starter center bearing clutch sub-assembly together with the starter drive lever set pin into the starter drive housing assembly.

Apply grease to the planetary gears and pin parts of the planetary shaft.

Install the 3 planetary gears.

Apply grease to the washer plate and the armature shaft.

Install the armature shaft onto the starter commutator end frame assembly.

Using snap ring pliers, install the plate washer and a new snap ring.

Using vernier calipers, measure the snap ring.

Maximum length:

5.0 mm (0.197 in.)

Install the starter commutator end frame cover onto the starter commutator end frame assembly.

Insert the starter armature plate into the starter yoke assembly.

Align the cutout of the plate with the inside protrusion of the starter yoke assembly, and install the plate.

Align the starter commutator rubber end frame with the cutout of the starter yoke assembly.

Install the starter yoke assembly onto the starter commutator end frame assembly.

Align the key located on the starter yoke assembly with the keyway of the starter drive housing assembly.

Install the starter yoke assembly with the 2 through bolts.

Torque:

6.0 N*m{61 kgf*cm, 53 in.*lbf}

Apply grease to the plunger and the hook.

Put the plunger hook of the magnet switch body on the starter drive lever set pin.

Install the plunger and the return spring as shown in the illustration.

Install the magnet switch body with the 2 screws.

Torque:

7.5 N*m{76 kgf*cm, 66 in.*lbf}

Connect the lead wire to the terminal C with the nut.

Torque:

10 N*m{102 kgf*cm, 7.4 ft.*lbf}