Back Window Glass Installation

Using a brush or sponge, coat the application area of the 2 No. 2 back window glass stoppers with Primer G.

NOTICE:

1. Do not apply too much primer.
   
2. Allow the primer coating to dry for 3 minutes or more.
   
3. Throw away any leftover Primer G.
   

HINT:

If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

Install 2 new No. 2 back window glass stoppers onto the back window glass as shown in the illustration.

HINT:

Only 2-piece type No. 2 back window glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

Standard Dimension:

Area	Dimension
a	14.1 mm (0.555 in.)
b	40.0 mm (1.57 in.)

Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration.

HINT:

Only 2-piece type No. 1 back window glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

Using a brush or sponge, coat the application area of the back window glass adhesive dam with Primer G.

Standard Dimension:

Area	Dimension
a	6.1 mm (0.240 in.)

NOTICE:

1. Do not apply too much primer.
   
2. Allow the primer coating to dry for 3 minutes or more.
   
3. Throw away any leftover Primer G.
   

HINT:

If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

Using a brush or sponge, coat the application area of the No. 1 back window moulding with Primer G.

Standard Dimension:

Area	Dimension
a	7.4 mm (0.291 in.)
b	15.5 mm (0.610 in.)

NOTICE:

1. Do not apply too much primer.
   
2. Allow the primer coating to dry for 3 minutes or more.
   
3. Throw away any leftover Primer G.
   

HINT:

If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

Install a new No. 1 back window moulding onto the back window glass.

Position the back window glass assembly.

1. Using suction cups, place the back window glass assembly in the correct position.
   

2. Check that the entire contact surface of the back window glass rim is perfectly even.
   

3. Place the matchmarks on the back window glass and vehicle body on the locations indicated in the illustration.
   

   HINT:

   1. Placing matchmarks is necessary only when installing a new glass. If it is the reused glass, matchmarks should already be present.
      
   2. When reusing the glass, check and correct the matchmark positions.
      

   NOTICE:

   1. Check that the stoppers are attached to the vehicle body correctly.
      

4. Using suction cups, remove the back window glass assembly.
   

Using a brush, coat the installation surface on the vehicle body with Primer M.

NOTICE:

1. Do not coat the adhesive with Primer M.
   
2. Do not apply too much primer.
   
3. Allow the primer coating to dry for 3 minutes or more.
   
4. Throw away any leftover Primer G.
   

HINT:

If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

Using a brush or sponge, coat the application area of adhesive with Primer G.

Standard Dimension:

Area	Dimension
a	9.5 mm (0.374 in.)
b	10.0 mm (0.394 in.)

NOTICE:

1. Do not apply too much primer.
   
2. Allow the primer coating to dry for 3 minutes or more.
   
3. Throw away any leftover Primer G.
   

HINT:

If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

Apply adhesive to the glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive or equivalent

1. Cut off the tip of the cartridge nozzle as shown in the illustration.
   

   HINT:

   After cutting off the tip, use all adhesive within the time described in the table below.

   Usage Time Frame:

   Temperature	Tack-Free Time
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour and 40 minutes
   5°C (41°F)	8 hours

2. Load the sealer gun with a cartridge.
   





3. Apply adhesive to the back window glass as shown in the illustration.
   
   

   
   
   
   

   Standard Dimension:

   Area	Dimension
   a	9.5 mm (0.374 in.)
   b	12.0 mm (0.472 in.)
   c	8.0 mm (0.315 in.)

   HINT:

   Apply adhesive onto the ceramic notches.

Install the back window glass assembly.

1. Using suction cups, position the back window glass so that the matchmarks are aligned, and press it in gently along the rim.
   

2. Lightly press the outer surface of the back window glass to ensure that it is securely attached to the vehicle body.
   

   NOTICE:

   1. Check that the back window glass stoppers are attached to the vehicle body correctly.
      
   2. Check the clearance between the vehicle body and back window glass.
      

   HINT:

   Press the glass with a force of 98 N (10 kgf, 22 lbf) or more.

3. Hold the back window glass using protective tape until applied adhesive becomes hard.
   

   NOTICE:

   Do not drive the vehicle for the amount of time described in the table below.

   Minimum Time:

   Temperature	Minimum Time Prior to Driving Vehicle
   35°C (95°F)	1 hour and 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

Connect the connector to the rear pillar LH.

Install the amplifier antenna assembly to the rear pillar RH with the bolt.

Torque:

8.4 N*m{86 kgf*cm, 74 in.*lbf}

Engage the clamp.

Connect the connectors.

After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

If water leaks into the cabin, allow the water to dry and add adhesive.

Remove the protective tape.

Put the 3 belts through the slits.

Engage the 3 clips and 5 claws, and install the package tray trim panel assembly.

Connect the connector.

Put the 3 belts through the slits.

Engage the 3 clips and 5 claws, and install the package tray trim panel assembly.

Engage the 4 claws and install the package tray trim belt hole cover.

Align the alignment mark on the inner surface of the opening trim moulding with the notch of the roof headlining, and install the sun roof opening trim moulding so that the alignment mark on the opening trim is on the right side of the vehicle as shown in the illustration.

NOTICE:

After installation, check that the corners fit correctly.

Engage the guide and claw in the order shown in the illustration, and install the room light cover.

HINT:

Use the same procedure for the RH side and the LH side.

Engage the 4 claws and install the lens cover.

Engage the 4 claws and install the room light switch base to the No. 1 room light assembly.

Engage the 4 claws and install the No. 1 room light assembly.

Assemble the assist grip sub-assembly as shown in the illustration.

Install the assist grip sub-assembly.

HINT:

Use the same procedure for the other 3 assist grips.

Engage the 2 guides and 4 clips, and install the roof side inner garnish assembly LH.

Engage the 2 guides and 2 claws, and install the roof side inner garnish board LH.

Engage the 2 claws, 2 clips and guide, and install the rear seat side garnish LH.

Place the rear seatback assembly RH in the cabin.

NOTICE:

Be careful not to damage the vehicle body.

Install the rear seatback assembly RH with the 2 bolts.

Torque:

18 N*m{184 kgf*cm, 13 ft.*lbf}

Install the 2 rear seatback clips.

Place the rear seatback assembly LH in the cabin.

NOTICE:

Be careful not to damage the vehicle body.

Install the rear seatback assembly LH with the 2 bolts.

Torque:

18 N*m{184 kgf*cm, 13 ft.*lbf}

Install the 2 rear seatback clips.

Attach the rear hook of the seat cushion to the seatback.

Attach the 2 front hooks of the seat cushion to the vehicle body.

Confirm that the seat cushion is firmly installed.

NOTICE:

When installing the seat cushion, make sure that the seat belt buckle is not under the seat cushion.

for TMC Made:

1. Align the alignment mark (pink) on the weatherstrip and the protruding portion on the body indicated by the arrow in the illustration, and install the rear door opening trim weatherstrip LH.
   

   NOTICE:

   After installation, check that the corners fit correctly.

for TMMC Made:

1. Align the alignment mark (red) on the weatherstrip and the protruding portion on the body indicated by the arrow in the illustration, and install the rear door opening trim weatherstrip LH.
   

   NOTICE:

   After installation, check that the corners fit correctly.

Engage the 6 claws and install the rear door scuff plate LH.

Align the alignment mark (blue) on the weatherstrip and the protruding portion on the body indicated by the arrow in the illustration, and install the rear door opening trim weatherstrip RH.

NOTICE:

After installation, check that the corners fit correctly.