Windshield Glass Installation

Using a brush or sponge, coat the application area of the 2 No. 2 windshield glass stoppers with Primer G.

NOTICE:

1. Do not apply too much primer.
   
2. Allow the primer coating to dry for 3 minutes or more.
   
3. Throw away any leftover Primer G.
   

HINT:

If an area other than that specified is coated by accident, apply a non-reusable part solvent to a clean cloth and wipe off the primer.

Install 2 new No. 2 windshield glass stoppers onto the windshield glass as shown in the illustration.

HINT:

Only 2-piece type No. 2 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

Standard Dimension:

Area	Dimension
a	13.6 mm (0.535 in.)
b	40.0 mm (1.57 in.)

Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

HINT:

Only 2-piece type No. 1 windshield glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

Using a brush or sponge, coat the application area of the windshield outside moulding with Primer G.

Standard Dimension:

Area	Dimension
a	7.0 mm (0.276 in.)

NOTICE:

1. Do not apply too much primer.
   
2. Allow the primer coating to dry for 3 minutes or more.
   
3. Throw away any leftover Primer G.
   

HINT:

If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

Install a new windshield outside moulding onto the windshield glass as shown in the illustration.

Using a brush or sponge, coat the application area of the windshield glass adhesive dam with Primer G.

NOTICE:

1. Do not apply too much primer.
   
2. Allow the primer coating to dry for 3 minutes or more.
   
3. Throw away any leftover Primer G.
   

HINT:

If the primer is applied to an area that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

Install a new windshield glass adhesive dam onto the windshield glass as shown in the illustration.

NOTICE:

Install the a adhesive dam along the dam reference line.

Position the windshield glass assembly.

1. Using suction cups, place the windshield glass assembly in the correct position.
   

2. Check that the entire contact surface of the windshield glass rim is perfectly even.
   

3. Place matchmarks on the windshield glass and vehicle body on the locations indicated in the illustration.
   

   HINT:

   1. Placing matchmarks is necessary only when installing a new glass. If it is the reused glass, matchmarks should already be present.
      
   2. When reusing the glass, check and correct the matchmark positions.
      

   NOTICE:

   Check that the stoppers are attached to the vehicle body correctly.

4. Using suction cups, remove the windshield glass assembly.
   

Using a brush, coat the installation surface on the vehicle body with Primer M.

NOTICE:

1. Do not coat the adhesive with Primer M.
   
2. Allow the primer to dry for 3 minutes or more.
   
3. Throw away any leftover Primer G.
   

HINT:

If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

Using a brush or sponge, coat the application area of adhesive with Primer G.

Standard Dimension:

Area	Dimension
a	9.5 mm (0.374 in.)
b	4.6 mm (0.181 in.)
c	9.5 mm (0.374 in.)
d	7.0 mm (0.276 in.)
e	7.5 mm (0.295 in.)

NOTICE:

1. Do not apply too much primer.
   
2. Allow the primer to dry for 3 minutes or more.
   
3. Throw away any leftover Primer G.
   

HINT:

If an area other than that specified is coated by accident, apply a non-residue solvent to a clean cloth and wipe off the excess primer.

1. Apply adhesive to the glass.
   

   Adhesive:

   Toyota Genuine Windshield Glass Adhesive or equivalent
   

2. Cut off the tip of the cartridge nozzle, as shown in the illustration.
   

   HINT:

   After cutting off the tip, use all adhesive within the time described in the table below.

   Tack-Free Time:

   Temperature	Tack-Free Time
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour and 40 minutes
   5°C (41°F)	8 hours

3. Load the sealer gun with the cartridge.
   





4. Apply adhesive to the windshield glass as shown in the illustration.
   
   

   
   
   
   

   Standard Dimension:

   Area	Dimension
   a	9.5 mm (0.374 in.)
   b	9.5 mm (0.374 in.)
   c	7.5 mm (0.295 in.)
   d	8.0 mm (0.315 in.)
   e	12.0 mm (0.472 in.)

   HINT:

   Apply adhesive onto the ceramic notches.

Install the windshield glass assembly.

1. Using suction cups, position the glass so that the matchmarks are aligned and press it in gently along the rim.
   

2. Lightly press the outer surface of the windshield glass to ensure that it is securely attached to the vehicle body.
   

   NOTICE:

   1. Check that the windshield glass stoppers are attached to the vehicle body correctly.
      
   2. Check the clearance between the vehicle body and windshield glass.
      

   HINT:

   Press the glass with force of 98 N (10 kgf, 22 lbf) or more.





3. If necessary, use a scraper to correct the level or position of adhesive that has been applied.
   

   NOTICE:

   Apply adhesive onto the windshield glass rim.

4. Hold the windshield glass using protective tape until applied adhesive becomes hard.
   

   NOTICE:

   Do not drive the vehicle for the amount of time described in the table below.

   Minimum Time:

   Temperature	Minimum Time Prior to Driving Vehicle
   35°C (95°F)	1 hour and 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

If water leaks into the cabin, allow the water to dry and add adhesive.

Remove the protective tape.

Align the alignment mark on the inner surface of the opening trim moulding with the notch of the roof headlining, and install the sun roof opening trim moulding so that the alignment mark on the opening trim is on the right side of the vehicle as shown in the illustration.

NOTICE:

After installation, check that the corners fit correctly.

Slide the inner rear view mirror assembly in the direction indicated by the arrow shown in the illustration to install it.

Using a "TORX" socket wrench (T20), install the inner rear view mirror with the screw.

Torque:

1.5 N*m{15 kgf*cm, 13 in.*lbf}

Connect the connector.

Engage the 6 claws and temporarily install the inner rear view mirror cover.

Slide the inner rear view mirror cover and engage the 2 claws as shown in the illustration to install the cover.

Engage the 2 claws.

Push in the visor holder as shown in the illustration.

HINT:

Use the same procedure for the RH side and LH side.

Engage the guide and claw in the order shown in the illustration, and install the room light cover.

HINT:

Use the same procedure for the RH side and the LH side.

Engage the 4 claws and install the lens cover.

Engage the 4 claws and install the room light switch base to the No. 1 room light assembly.

Engage the 4 claws and install the No. 1 room light assembly.

Assemble the assist grip sub-assembly as shown in the illustration.

Install the assist grip sub-assembly.

HINT:

Use the same procedure for the other 3 assist grips.

Install the 2 clips to the visor assembly LH.

Engage the 2 clips and install the visor assembly LH.

Engage the 4 claws and install a new visor bracket cover.

Connect the connector.

Engage the 4 clips and install the map light assembly.

Connect the connector.

Engage the 4 clips and install the map light assembly.

Remove the protective cover.

Make sure that the front pillar garnish clip is not damaged.

NOTICE:

1. If there is any damage, replace the garnish clip with a new one.
   
2. When a garnish clip is being replaced, make sure to install it in the direction shown in the illustration.
   

Engage the 2 guides.

Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and install it to the front pillar garnish LH.

HINT:

Tape the tips of the needle-nosed pliers before use.

Engage the 2 clips to install the front pillar garnish LH.

Engage the clip and 8 claws to install the cowl top ventilator louver LH.

Engage the clip and 14 claws to install the center No. 1 cowl top ventilator louver.

Engage the 7 clips to install the hood to cowl top seal.

Operate the wiper and stop the windshield wiper motor at the automatic stop position.

Clean the wiper arm serrations.

When reinstalling:

1. Clean the wiper pivot serrations with a wire brush.
   

Install the front wiper arm and blade assembly RH with the nut to the position shown in the illustration.

Torque:

26 N*m{265 kgf*cm, 19 ft.*lbf}

HINT:

Hold the arm hinge by hand while fastening the nut.

Operate the front wipers and stop the windshield wiper motor at the automatic stop position.

Clean the wiper arm serrations.

When reinstalling:

1. Clean the wiper pivot serrations with a wire brush.
   

Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

Torque:

26 N*m{265 kgf*cm, 19 ft.*lbf}

HINT:

Hold the arm hinge by hand while fastening the nut.

Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and the wipers do not come into contact with the vehicle body.

Install the 2 front wiper arm head caps.