Upper Instrument Panel Installation

Vehicle Interior. Corolla. Zre142 Aze141
Interior Panels Trim. Corolla. Zre142 Aze141

  1. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY

  2. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY

  3. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH

  4. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY

  5. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH

  6. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY

  7. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY

  8. INSTALL FRONT PILLAR GARNISH LH

  9. INSTALL FRONT PILLAR GARNISH RH

  10. INSTALL COMBINATION METER ASSEMBLY

  11. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY

  12. INSTALL CENTER INSTRUMENT PANEL REGISTER ASSEMBLY

  13. INSTALL INSTRUMENT PANEL FINISH PANEL END LH

  14. INSTALL INSTRUMENT PANEL FINISH PANEL END RH

  15. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH

  16. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL RH

  17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  18. INSPECT SRS WARNING LIGHT

Upper Instrument Panel -- Installation



1. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY


  1. When using a new upper instrument panel sub-assembly:



    1. Immediately before installing the upper instrument panel sub-assembly, twist and cut off the portions shown in the illustration (joints for moulding).


      Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Upper Instrument Panel  Installation



  1. Install the upper instrument panel sub-assembly and engage the 5 claws.

    NOTICE:
    1. When installing the upper instrument panel sub-assembly, be careful not to damage it or the steering wheel assembly.
    2. Do not allow the wire harness to get caught in the claws.


    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Upper Instrument Panel  Installation



  1. Engage the 5 clips and 4 guides.


    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Upper Instrument Panel  Installation

  1. Install the 2 screws <B>.

  1. Install the passenger airbag bolt <A>.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}


  1. Connect each connector.


    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Upper Instrument Panel  Installation



2. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY
  1. Check that the ignition switch is off.

  1. Check that the cable is disconnected from the negative (-) battery terminal.

    CAUTION:
    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.


    Corolla. Zre142 Aze141
  1. Connect the connector.

    NOTICE:
    When connecting the airbag connector, take care not to damage the airbag wire harness.


3. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH


    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Upper Instrument Panel  Installation
  1. Align the alignment mark (yellow) on the weatherstrip and the protruding portion on the body indicated by the arrow in the illustration, and install the front door opening trim weatherstrip LH.

    NOTICE:
    After installation, check that the corners fit correctly.


4. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY
  1. Connect each connector.



    Corolla. Zre142 Aze141
  1. Engage the 6 claws and 3 clips to install the lower instrument panel finish panel assembly.



5. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH
HINT:
Use the same procedure for the RH side and LH side.


6. INSTALL NO. 1 INSTRUMENT PANEL BOX DOOR SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and 4 clips.



    Corolla. Zre142 Aze141
  1. Install the No. 1 instrument panel box door sub-assembly with the screw <B>.



7. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY


    Corolla. Zre142 Aze141
  1. Insert the glove compartment door assembly horizontally and engage the 2 hinges.

    NOTICE:
    Engaging the hinges from the above will deform the hinges. Be sure to install the glove compartment door assembly horizontally.


    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Upper Instrument Panel  Installation
  1. Bend portions (A) and (B) in the direction indicated by the arrows in the illustration to engage the 2 stoppers.

  1. Engage the claw, connect the glove compartment door stopper, and install the glove compartment door assembly.



8. INSTALL FRONT PILLAR GARNISH LH


    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Upper Instrument Panel  Installation
  1. Remove the protective cover.



    Corolla. Zre142 Aze141.Interior Panels Trim.Upper Instrument Panel.Upper Instrument Panel  Installation
  1. Make sure that the front pillar garnish clip is not damaged.

    NOTICE:
    1. If there is any damage, replace the garnish clip with a new one.
    2. When a garnish clip is being replaced, make sure to install it in the direction shown in the illustration.
  1. Engage the 2 guides.

  1. Turn the end of the front pillar garnish clip 90° with needle-nosed pliers and install it to the front pillar garnish LH.

    HINT:
    Tape the tips of the needle-nosed pliers before use.


    Corolla. Zre142 Aze141
  1. Engage the 2 clips to install the front pillar garnish LH.



9. INSTALL FRONT PILLAR GARNISH RH
HINT:
Use the same procedure as for the LH side.


10. INSTALL COMBINATION METER ASSEMBLY


    Corolla. Zre142 Aze141
  1. Connect the connector and temporarily install the combination meter assembly.

    NOTICE:
    When installing the combination meter assembly, do not damage the upper instrument panel sub-assembly or combination meter assembly.


    Corolla. Zre142 Aze141
  1. Engage the 2 guides.

    NOTICE:
    1. When installing the combination meter assembly, be careful not to break the guide.
    2. When installing the combination meter assembly, insert the guides securely into the holes on the upper instrument panel sub-assembly.
  1. Install the combination meter assembly with the 2 screws.



11. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY


    Corolla. Zre142 Aze141
  1. Engage the guide, claw and 3 clips, and install the instrument cluster finish panel assembly.

  1. Remove the applied protective tape on the steering column cover.



12. INSTALL CENTER INSTRUMENT PANEL REGISTER ASSEMBLY
  1. Connect each connector.

  1. w/o Daytime Running Light:

    1. Engage the clamp.



    Corolla. Zre142 Aze141
  1. Engage the 2 guides, 2 claws and 4 clips, and install the center instrument panel register assembly.



13. INSTALL INSTRUMENT PANEL FINISH PANEL END LH


    Corolla. Zre142 Aze141
  1. Engage the 2 claws and 2 clips, and then install the instrument panel finish panel end LH.



14. INSTALL INSTRUMENT PANEL FINISH PANEL END RH


    Corolla. Zre142 Aze141
  1. Engage the 2 claws and 2 clips, and then install the instrument panel finish panel end RH.



15. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and clip, and then install the lower instrument panel finish panel LH.



16. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL RH


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and clip, and then install the lower instrument panel finish panel RH.



17. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


18. INSPECT SRS WARNING LIGHT
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