Air Conditioning Unit Reassembly

Install the No. 1 cooler thermistor as shown in the illustration.

NOTICE:

1. Be sure to insert the thermistor only once because reinserting it will not allow it to be firmly secured.
   
2. When reusing the evaporator, insert the thermistor one row next to the one that has been used previously (X in the illustration).
   
3. After inserting the thermistor, do not apply excessive force to the wire.
   
4. Directly insert the thermistor until the edge of plastic case "a" comes into contact with evaporator "b".
   

Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces. Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

Compressor oil:

ND-OIL 8 or equivalent

NOTICE:

Keep the O-rings and O-ring fitting surfaces clean from dirt or foreign matter.

Install the No. 1 cooler evaporator sub-assembly together with the No. 1 cooler thermistor as a set.

Engage the clamp.

Engage the 4 claws as shown in the illustration.

Install the lower heater case with the 4 screws.

Using a 4 mm hexagon wrench, install the cooler expansion valve with the 2 hexagon bolts.

Torque:

3.5 N*m{36 kgf*cm, 31 in.*lbf}

Install the heater radiator unit sub-assembly to the air conditioning unit assembly.

Install the clamp with the screw.

Install the drain cooler hose to the air conditioning unit assembly.

Engage the 2 claws and install the air conditioning duct sub-assembly.

Engage the claw.

Install the air conditioning amplifier assembly with the screw.

Install the console mounting bracket LH with the screw.

Engage the 2 claws and install the console mounting bracket RH as shown in the illustration.

Connect the connector.

Engage each clamp and install the air conditioning harness assembly.

Install the quick heater assembly as shown in the illustration.

Install the 2 screws.

Engage each clamp.

Position the gear of the air mix damper control cable sub-assembly and the unit gear as shown in the illustration, and install the air mix damper control cable sub-assembly.

Position the gear of the No. 2 heater control cable sub-assembly and the unit link as shown in the illustration, and install the No. 2 heater control cable sub-assembly.

Using the reference point, install the air mix control servo motor with the 3 screws.

Connect the connector.

Using the reference point, install the air mix control servo motor with the 2 screws.

Connect the connector.

Using the reference point, install the air outlet control servo motor with the 3 screws.

Connect the connector.

Install the immobilizer code ECU with the bolt.

Engage the clamp.

Connect the connector.

Install the transponder key ECU with the bolt.

Engage the clamp.

Connect the connector.