Front Seat Assembly (For Power Seat) Reassembly

Vehicle Interior. Corolla. Zre142 Aze141
Seat. Corolla. Zre142 Aze141

  1. INSTALL FRONT SEAT WIRE

  2. INSTALL SEAT POSITION SENSOR

  3. INSTALL ACTIVE HEADREST LOWER UNIT

  4. INSTALL ACTIVE HEADREST UPPER UNIT

  5. INSTALL FRONT SEAT SIDE AIRBAG ASSEMBLY

  6. CONNECT AIRBAG WIRE HARNESS

  7. INSTALL FRONT SEAT LOWER CUSHION SHIELD RH

  8. INSTALL FRONT SEAT LOWER CUSHION SHIELD LH

  9. INSTALL RECLINING ADJUSTER INSIDE COVER RH

  10. INSTALL RECLINING ADJUSTER INSIDE COVER RH

  11. INSTALL RECLINING ADJUSTER INSIDE COVER LH

  12. INSTALL RECLINING ADJUSTER INSIDE COVER LH

  13. INSTALL LUMBAR SUPPORT ADJUSTER ASSEMBLY

  14. INSTALL SEPARATE TYPE FRONT SEATBACK COVER

  15. INSTALL FRONT SEATBACK COVER WITH PAD

  16. INSTALL SEPARATE TYPE FRONT SEAT CUSHION COVER

  17. INSTALL FRONT SEAT CUSHION EDGE PROTECTOR

  18. INSTALL FRONT SEAT CUSHION COVER WITH PAD

  19. INSTALL NO. 2 SEAT TRACK LOWER SPACER

  20. INSTALL FRONT SEAT CUSHION INNER SHIELD

  21. INSTALL FRONT SEAT INNER BELT ASSEMBLY

  22. INSTALL POWER SEAT SWITCH

  23. INSTALL NO. 1 SEAT TRACK LOWER SPACER

  24. INSTALL LUMBAR SWITCH

  25. INSTALL NO. 1 FRONT SEAT CUSHION INNER SHIELD

  26. INSTALL FRONT SEAT CUSHION SHIELD ASSEMBLY

  27. INSTALL SLIDE AND VERTICAL POWER SEAT SWITCH KNOB

  28. INSTALL RECLINING POWER SEAT SWITCH KNOB

  29. INSTALL SEAT ADJUSTER COVER CAP

Front Seat Assembly (For Power Seat) -- Reassembly



1. INSTALL FRONT SEAT WIRE


    Corolla. Zre142 Aze141
  1. Engage the 5 clamps.

  1. Connect the 3 connectors.



    Corolla. Zre142 Aze141
  1. Engage the 3 clamps and install the front seat wire.

  1. Connect the connector.



2. INSTALL SEAT POSITION SENSOR


    Corolla. Zre142 Aze141
  1. Install the seat position sensor to the seat slide position sensor protector with the pin as shown in the illustration.



    Corolla. Zre142 Aze141.Seat.Front Power Seat Control System.Front Seat Assembly (For Power Seat)  Reassembly
  1. Using a 1.3 mm (0.0512 in.) feeler gauge, temporarily install the seat position sensor with seat slide position sensor protector.

    NOTICE:
    1. If the seat position sensor has been dropped, or there are any cracks, dents or other defects in the case or connector, replace the seat position sensor with a new one.
    2. When installing the seat position sensor, be careful that the SRS wiring does not interfere with other parts and that it is not pinched between other parts.
    HINT:
    Be sure that the clearance between the seat position sensor and the seat rail is within 0.6 mm (0.0236 in.) to 2.0 mm (0.0787 in.).


    Corolla. Zre142 Aze141
  1. Using a "TORX" socket wrench (T30), tighten the "TORX" screw to install the seat position sensor with seat slide position sensor protector.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}
  1. Make sure that the clearance between the seat position sensor and the seat rail is within 0.6 mm (0.0236 in.) to 2.0 mm (0.0787 in.).

  1. Connect the connector.

  1. Check that there are no loose parts after installing the seat position sensor.



3. INSTALL ACTIVE HEADREST LOWER UNIT


    Corolla. Zre142 Aze141
  1. Install the 2 nuts.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
  1. Install the active headrest lower unit with new clamp.



4. INSTALL ACTIVE HEADREST UPPER UNIT


    Corolla. Zre142 Aze141
  1. Install the 4 nuts and the active headrest upper unit.

    Torque:
    14 N*m{143 kgf*cm, 10 ft.*lbf}
  1. Install the nut and connect the cable to the active headrest upper unit as shown in the illustration.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


5. INSTALL FRONT SEAT SIDE AIRBAG ASSEMBLY
CAUTION:
  1. The nuts must not be reused.
  2. Make sure that the front seat frame assembly with adjuster is not deformed. If it is, replace it with a new one.
  1. Install the front seat side airbag assembly with 2 new nuts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}
  1. Engage the 2 clamps.



6. CONNECT AIRBAG WIRE HARNESS
  1. Engage the claw and 3 wire harness clamps to install the airbag wire harness.

  1. Install the 2 hooks.



7. INSTALL FRONT SEAT LOWER CUSHION SHIELD RH


    Corolla. Zre142 Aze141
  1. Install the front seat lower cushion shield RH with the screw.



8. INSTALL FRONT SEAT LOWER CUSHION SHIELD LH


    Corolla. Zre142 Aze141
  1. Install the front seat lower cushion shield LH with the screw.



9. INSTALL RECLINING ADJUSTER INSIDE COVER RH


    Corolla. Zre142 Aze141
  1. Install the reclining adjuster inside cover RH with the screw.



10. INSTALL RECLINING ADJUSTER INSIDE COVER RH


    Corolla. Zre142 Aze141.Seat.Front Power Seat Control System.Front Seat Assembly (For Power Seat)  Reassembly
  1. Engage the guide.

  1. Install the reclining adjuster inside cover RH with the 2 screws.

  1. Engage the clamp.



11. INSTALL RECLINING ADJUSTER INSIDE COVER LH


    Corolla. Zre142 Aze141
  1. Install the reclining adjuster inside cover LH with the screw.



12. INSTALL RECLINING ADJUSTER INSIDE COVER LH


    Corolla. Zre142 Aze141.Seat.Front Power Seat Control System.Front Seat Assembly (For Power Seat)  Reassembly
  1. Engage the guide.

  1. Install the reclining adjuster inside cover LH with the 2 screws.

  1. Engage the clamp.



13. INSTALL LUMBAR SUPPORT ADJUSTER ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the lumbar support adjuster assembly with the 2 screws.

  1. Connect the connector.



14. INSTALL SEPARATE TYPE FRONT SEATBACK COVER


    Corolla. Zre142 Aze141.Seat.Front Power Seat Control System.Front Seat Assembly (For Power Seat)  Reassembly
  1. Using hog ring pliers, install the separate type front seatback cover with 4 new hog rings.

    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, take care to minimize wrinkles as much as possible.


15. INSTALL FRONT SEATBACK COVER WITH PAD
  1. Temporarily install the front seatback cover with pad to the front seat frame assembly with adjuster.



    Corolla. Zre142 Aze141
  1. Engage the 4 claws and install the 2 front seat headrest supports.



    Corolla. Zre142 Aze141
  1. Install the front seatback cover bracket with the nut.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}
    NOTICE:
    1. For vehicles with side airbags, the side airbags may not be activated normally unless the front seatback cover is securely installed.
    2. Check that the strap is not twisted after installing the bracket.
    3. Install the bracket securely.


    Corolla. Zre142 Aze141.Seat.Front Power Seat Control System.Front Seat Assembly (For Power Seat)  Reassembly
  1. Using hog ring pliers, install 3 new hog rings.

    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, take care to minimize wrinkles as much as possible.


    Corolla. Zre142 Aze141.Seat.Front Power Seat Control System.Front Seat Assembly (For Power Seat)  Reassembly
  1. Using hog ring pliers, install 4 new hog rings.

    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, take care to minimize wrinkles as much as possible.


16. INSTALL SEPARATE TYPE FRONT SEAT CUSHION COVER


    Corolla. Zre142 Aze141.Seat.Front Power Seat Control System.Front Seat Assembly (For Power Seat)  Reassembly
  1. Using hog ring pliers, install the separate type front seat cushion cover with 10 new hog rings.

    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, take care to minimize wrinkles as much as possible.


17. INSTALL FRONT SEAT CUSHION EDGE PROTECTOR


    Corolla. Zre142 Aze141
  1. Install the 2 front seat cushion edge protectors.



18. INSTALL FRONT SEAT CUSHION COVER WITH PAD


    Corolla. Zre142 Aze141
  1. Engage the hooks.



    Corolla. Zre142 Aze141
  1. Engage the clamp.



    Corolla. Zre142 Aze141
  1. Engage the 2 hooks.

  1. Install the 2 clips and the front seat cushion cover with pad.



19. INSTALL NO. 2 SEAT TRACK LOWER SPACER


    Corolla. Zre142 Aze141
  1. Install the 2 screws and the No. 2 seat track lower spacer.



20. INSTALL FRONT SEAT CUSHION INNER SHIELD


    Corolla. Zre142 Aze141
  1. Insert the guide and temporarily install the front seat cushion inner shield as shown in the illustration.



    Corolla. Zre142 Aze141
  1. Engage the claw and the 2 guides.

  1. Install the front seat cushion inner shield with the screw.



21. INSTALL FRONT SEAT INNER BELT ASSEMBLY


    Corolla. Zre142 Aze141.Seat.Front Power Seat Control System.Front Seat Assembly (For Power Seat)  Reassembly
  1. Install the front seat inner belt assembly with the nut.

    Torque:
    41 N*m{420 kgf*cm, 30 ft.*lbf}
    NOTICE:
    Do not overlap the anchor part of the seat belt and protruding part of the seat adjuster.
  1. Connect each connector and clamp.



22. INSTALL POWER SEAT SWITCH


    Corolla. Zre142 Aze141
  1. Connect the connector.

  1. Install the power seat switch with the 3 screws.



23. INSTALL NO. 1 SEAT TRACK LOWER SPACER


    Corolla. Zre142 Aze141
  1. Install the 2 screws and the No. 1 seat track lower spacer.



24. INSTALL LUMBAR SWITCH


    Corolla. Zre142 Aze141
  1. Install the lumbar switch with the 2 screws.



25. INSTALL NO. 1 FRONT SEAT CUSHION INNER SHIELD
  1. Engage the 2 claws.



    Corolla. Zre142 Aze141
  1. Install the No. 1 front seat cushion inner shield with the screw.



26. INSTALL FRONT SEAT CUSHION SHIELD ASSEMBLY


    Corolla. Zre142 Aze141
  1. Connect the connector to the front power seat lumbar switch.

  1. Engage the claw and the guide.

  1. Install the front seat cushion shield assembly with the 5 screws.



    Corolla. Zre142 Aze141
  1. Install the 2 hooks.



27. INSTALL SLIDE AND VERTICAL POWER SEAT SWITCH KNOB


    Corolla. Zre142 Aze141
  1. Engage the 2 claws and install the slide and vertical power seat switch knob.



28. INSTALL RECLINING POWER SEAT SWITCH KNOB


    Corolla. Zre142 Aze141
  1. Engage the 2 claws and install the reclining power seat switch knob.



29. INSTALL SEAT ADJUSTER COVER CAP


    Corolla. Zre142 Aze141
  1. Install the 2 seat adjuster cover caps.