Front Door Lock Installation

Vehicle Interior. Corolla. Zre142 Aze141
Door Lock. Corolla. Zre142 Aze141

  1. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Power Door Lock)

  2. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Power Door Lock)

  3. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Power Door Lock)

  4. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Power Door Lock)

  5. INSTALL FRONT DOOR LOCK ASSEMBLY (w/o Power Door Lock)

  6. INSTALL FRONT DOOR LOCK ASSEMBLY (w/ Power Door Lock)

  7. INSTALL FRONT DOOR OUTSIDE HANDLE COVER

  8. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY

  9. INSTALL FRONT DOOR GLASS RUN

  10. INSTALL FRONT DOOR NO. 2 STIFFENER CUSHION

  11. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY

  12. INSTALL FRONT DOOR SERVICE HOLE COVER

  13. INSTALL FRONT DOOR TRIM BRACKET

  14. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP

  15. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY

  16. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY

  17. INSTALL FRONT ARMREST UPPER BASE PANEL (w/o Power Window)

  18. INSTALL FRONT ARMREST UPPER BASE PANEL (w/ Power Window)

  19. INSTALL FRONT DOOR INSIDE HANDLE BEZEL

  20. INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)

Front Door Lock -- Installation



1. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY (w/o Power Door Lock)


    Corolla. Zre142 Aze141
  1. Install the front door inside locking cable assembly.



2. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY (w/ Power Door Lock)


    Corolla. Zre142 Aze141
  1. Install the front door inside locking cable assembly.



    Corolla. Zre142 Aze141
  1. Engage the 3 claws.



3. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/o Power Door Lock)


    Corolla. Zre142 Aze141
  1. Install the front door lock remote control cable assembly.



4. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY (w/ Power Door Lock)


    Corolla. Zre142 Aze141
  1. Install the front door lock remote control cable assembly.



5. INSTALL FRONT DOOR LOCK ASSEMBLY (w/o Power Door Lock)
  1. Apply MP grease to the sliding parts of the front door lock assembly.



    Corolla. Zre142 Aze141
  1. Insert the front door lock open rod to the front door lock assembly.

  1. Make sure that the front door lock open rod is securely connected to the front door lock assembly.

  1. Using a "TORX" socket wrench (T30), install the front door lock assembly with the 3 screws.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


6. INSTALL FRONT DOOR LOCK ASSEMBLY (w/ Power Door Lock)
NOTICE:
  1. When reusing the removed front door lock assembly, replace the door lock wiring harness seal on the connector with a new one.
  2. Do not allow grease or dust to adhere to the door lock wiring harness seal surface of the connector.
  3. Reusing the door lock wiring harness seal or using a damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction of the front door lock assembly.
  1. Apply MP grease to the sliding parts of the front door lock assembly.

  1. Install a new door lock wiring harness seal to the front door lock assembly.



    Corolla. Zre142 Aze141
  1. Insert the front door lock open rod to the front door lock assembly.

  1. Make sure that the front door lock open rod is securely connected to the front door lock assembly.

  1. Using a "TORX" socket wrench (T30), install the front door lock assembly with the 3 screws.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


7. INSTALL FRONT DOOR OUTSIDE HANDLE COVER


    Corolla. Zre142 Aze141
  1. Engage the 2 claws and install the front door outside handle cover to the front door lock cylinder.



    Corolla. Zre142 Aze141
  1. Install the front door lock cylinder.

    HINT:
    Make sure that the front door lock cylinder rod is inserted into the front door lock assembly.


    Corolla. Zre142 Aze141
  1. Using a "TORX" socket wrench (T30), install the front door lock cylinder with the screw.

    Torque:
    4.0 N*m{41 kgf*cm, 35 in.*lbf}
  1. Install the hole plug.



8. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the front door rear lower frame sub-assembly with the bolt.

    Torque:
    6.2 N*m{63 kgf*cm, 55 in.*lbf}


9. INSTALL FRONT DOOR GLASS RUN


    Corolla. Zre142 Aze141
  1. Install the front door glass run.



10. INSTALL FRONT DOOR NO. 2 STIFFENER CUSHION


    Corolla. Zre142 Aze141
  1. Insert the 2 guides and install the front door No. 2 stiffener cushion with the 2 bolts.

    Torque:
    6.2 N*m{63 kgf*cm, 55 in.*lbf}


11. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY


    Corolla. Zre142 Aze141.Door Lock.Power Door Lock Control System.Front Door Lock  Installation
  1. Insert the front door glass sub-assembly into the front door panel along the front door glass run as shown in the illustration.



    Corolla. Zre142 Aze141
  1. Install the front door glass sub-assembly with the 2 bolts.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


12. INSTALL FRONT DOOR SERVICE HOLE COVER
  1. Apply butyl tape to the front door panel.

  1. Pass the front door lock remote control cable and rear door inside locking cable through a new front door service hole cover.



    Corolla. Zre142 Aze141.Door Lock.Power Door Lock Control System.Front Door Lock  Installation
  1. Attach the front door service hole cover according to the reference points on the front door panel.

    NOTICE:
    Securely install the front door service hole cover preventing wrinkles and air bubbles.


  1. w/ Power door lock:



      Corolla. Zre142 Aze141
    1. Connect the connector.



13. INSTALL FRONT DOOR TRIM BRACKET


    Corolla. Zre142 Aze141
  1. Install the front door trim bracket with the 2 screws.



14. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP


    Corolla. Zre142 Aze141
  1. Install the front door inner glass weatherstrip.



15. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Connect the front door lock remote control cable and front door inside locking cable to the front door inside handle sub-assembly.



    Corolla. Zre142 Aze141
  1. Engage the 2 claws and install the front door inside handle sub-assembly to the front door trim board.



16. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Engage the front door trim board with the 5 claws on the front door inner glass weatherstrip.

  1. Engage the 10 clips and install the front door trim board to the front door panel.



    Corolla. Zre142 Aze141
  1. Install the 2 screws.



    Corolla. Zre142 Aze141
  1. Engage the claw to install the door armrest cap.



17. INSTALL FRONT ARMREST UPPER BASE PANEL (w/o Power Window)


    Corolla. Zre142 Aze141
  1. Engage the 2 clips and 6 claws, and install the front armrest upper base panel.

  1. w/ Power Door Lock:

    1. Connect the connector.



18. INSTALL FRONT ARMREST UPPER BASE PANEL (w/ Power Window)
  1. Connect the connector.



    Corolla. Zre142 Aze141
  1. Engage the 2 clips and 6 claws, and install the front armrest upper base panel.



19. INSTALL FRONT DOOR INSIDE HANDLE BEZEL


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and install the front door inside handle bezel.



20. INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power Window)
  1. Temporarily install the front door window regulator handle assembly and fully close the window glass.

  1. Install the front door regulator inside handle plate.

  1. Install the snap ring to the front door window regulator handle assembly.



    Corolla. Zre142 Aze141.Door Lock.Power Door Lock Control System.Front Door Lock  Installation
  1. Install the front door window regulator handle assembly as shown in the illustration.