Steering Gear Reassembly

Steering. Corolla. Zre142 Aze141
Steering Gear Linkage. Corolla. Zre142 Aze141

  1. INSTALL NO. 2 STEERING RACK BOOT

  2. INSTALL NO. 1 STEERING RACK BOOT

  3. INSTALL STEERING RACK BOOT CLAMP (for LH Side)

  4. INSTALL STEERING RACK BOOT CLAMP (for RH Side)

  5. INSTALL STEERING RACK BOOT CLIP (for LH Side)

  6. INSTALL STEERING RACK BOOT CLIP (for RH Side)

  7. INSPECT STEERING GEAR ASSEMBLY

Steering Gear -- Reassembly



1. INSTALL NO. 2 STEERING RACK BOOT


    Corolla. Zre142 Aze141
  1. Apply lithium soap base glycol grease to the inside of the small opening of a new No. 2 steering rack boot.

  1. Install the No. 2 steering rack boot to the groove on the rack housing.

    NOTICE:
    1. Be careful not to damage or twist the boot.
    2. Make sure that the boot is free of rust and foreign matter.


2. INSTALL NO. 1 STEERING RACK BOOT
HINT:
Perform the same procedure as for the No. 2 steering rack boot.


3. INSTALL STEERING RACK BOOT CLAMP (for LH Side)


    Corolla. Zre142 Aze141.Steering Gear Linkage.Steering Gear.Steering Gear  Reassembly
  1. Using SST, tighten a new steering rack boot clamp, as shown in the illustration.

    SST
    09521-24010
    Clearance:
    3.0 mm (0.118 in.) or less
    NOTICE:
    Be careful not to damage the No. 2 steering rack boot.


4. INSTALL STEERING RACK BOOT CLAMP (for RH Side)
HINT:
Perform the same procedure as for the LH side.
SST
09521-24010


5. INSTALL STEERING RACK BOOT CLIP (for LH Side)
  1. Using pliers, install the steering rack boot clip.



6. INSTALL STEERING RACK BOOT CLIP (for RH Side)
HINT:
Perform the same procedure as for the LH side.


7. INSPECT STEERING GEAR ASSEMBLY


    Corolla. Zre142 Aze141.Steering Gear Linkage.Steering Gear.Steering Gear  Reassembly
  1. Using SST, rotate the pinion shaft to see if both the left and the right steering rack boots expand and contract smoothly.

    SST
    09616-00011
    HINT:
    If the operation cannot be done as specified, use a new steering rack boot clamp and reinstall the steering rack boots.