Steering Column Assembly Removal

Steering. Corolla. Zre142 Aze141
Steering Column. Corolla. Zre142 Aze141

  1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

  2. REMOVE STEERING PAD

  3. REMOVE STEERING WHEEL ASSEMBLY

  4. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY

  5. REMOVE LOWER STEERING COLUMN COVER

  6. REMOVE UPPER STEERING COLUMN COVER

  7. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

  8. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY

  9. REMOVE COLUMN HOLE COVER SILENCER SHEET

  10. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

  11. REMOVE INSTRUMENT PANEL SUB REINFORCEMENT

  12. REMOVE NO. 3 AIR DUCT SUB-ASSEMBLY

  13. REMOVE TRANSPONDER KEY AMPLIFIER (w/o Smart Key System)

  14. REMOVE STOP LIGHT SWITCH ASSEMBLY

  15. REMOVE STEERING POST ASSEMBLY (for 2ZR-FE)

  16. REMOVE STEERING POST ASSEMBLY (for 2AZ-FE)

  17. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY

Steering Column Assembly -- Removal



1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD


2. REMOVE STEERING PAD
(COROLLA_ZRE142 RM000000UW80A1X.html)


3. REMOVE STEERING WHEEL ASSEMBLY


  1. for Type A:



      Corolla. Zre142 Aze141.Steering Column.Steering Lock System.Steering Column Assembly  Removal
    1. Remove the steering wheel assembly set nut.

      Text in Illustration
      *a
      Matchmark
    2. Put matchmarks on the steering wheel assembly and steering main shaft.

    3. Disconnect the connectors from the spiral cable sub-assembly.



    4. Corolla. Zre142 Aze141.Steering Column.Steering Lock System.Steering Column Assembly  Removal
    5. Using SST, remove the steering wheel assembly.

      Text in Illustration
      *a
      Turn
      *b
      Hold
      SST
      09950-50013(09951-05010,09952-05010,09953-05020,09954-05070)
      NOTICE:
      Apply a small amount of grease to the threads and tip of SST (09953-05020) before use.


  1. for Type B:



      Corolla. Zre142 Aze141.Steering Column.Steering Lock System.Steering Column Assembly  Removal
    1. Remove the steering wheel assembly set nut.

      Text in Illustration
      *a
      Matchmark
    2. Put matchmarks on the steering wheel assembly and steering main shaft.

    3. Disconnect the connectors from the spiral cable sub-assembly.



    4. Corolla. Zre142 Aze141.Steering Column.Steering Lock System.Steering Column Assembly  Removal
    5. Using SST, remove the steering wheel assembly.

      Text in Illustration
      *a
      Turn
      *b
      Hold
      SST
      09950-50013(09951-05010,09952-05010,09953-05020,09954-05070)
      NOTICE:
      Apply a small amount of grease to the threads and tip of SST (09953-05020) before use.


4. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Remove the 2 screws <B>.



    Corolla. Zre142 Aze141
  1. Disengage the 5 claws, 2 guides and 2 clips, and then remove the lower instrument panel finish panel sub-assembly.



5. REMOVE LOWER STEERING COLUMN COVER
NOTICE:
Removing the lower steering column cover in the incorrect order will cause the lower steering column cover to break.


    Corolla. Zre142 Aze141
  1. Push the right and left sides of the lower steering column cover, and disengage the 4 claws.



    Corolla. Zre142 Aze141.Steering Column.Steering Lock System.Steering Column Assembly  Removal
  1. Insert your fingers into the opening of the tilt lever of the lower steering column cover to disengage the claw.

    HINT:
    Spread the claw to disengage it.


  1. Using a screwdriver, insert the tip into each service hole to disengage the 2 claws and remove the lower steering column cover as shown in the illustration.


    Corolla. Zre142 Aze141.Steering Column.Steering Lock System.Steering Column Assembly  Removal



6. REMOVE UPPER STEERING COLUMN COVER


    Corolla. Zre142 Aze141
  1. Disengage the claw and the 2 pins, and remove the upper steering column cover.



7. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
  1. Disconnect the connectors from the turn signal switch assembly with spiral cable sub-assembly.



    Corolla. Zre142 Aze141.Steering Column.Steering Lock System.Steering Column Assembly  Removal
  1. Use pliers to hold the clamp and raise the claw with a screwdriver. Remove the turn signal switch assembly with spiral cable sub-assembly from the steering column assembly.



8. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY
(COROLLA_ZRE142 RM0000024DD08HX.html)


9. REMOVE COLUMN HOLE COVER SILENCER SHEET


    Corolla. Zre142 Aze141
  1. Turn back the floor carpet, and remove the 2 clips and column hole cover silencer sheet.



10. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    Corolla. Zre142 Aze141.Steering Column.Steering Lock System.Steering Column Assembly  Removal
  1. Put matchmarks on the No. 2 steering intermediate shaft assembly and the steering intermediate shaft.

  1. Remove the bolt and separate the No. 2 steering intermediate shaft assembly from the steering intermediate shaft.



11. REMOVE INSTRUMENT PANEL SUB REINFORCEMENT


    Corolla. Zre142 Aze141
  1. Remove the 2 bolts and instrument panel sub reinforcement.



12. REMOVE NO. 3 AIR DUCT SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Disengage the 2 claws and remove the No. 3 air duct sub-assembly.



13. REMOVE TRANSPONDER KEY AMPLIFIER (w/o Smart Key System)


    Corolla. Zre142 Aze141
  1. Slide the transponder key amplifier to disengage the 2 claws as shown in the illustration.



    Corolla. Zre142 Aze141
  1. Disconnect the connector and remove the transponder key amplifier.



14. REMOVE STOP LIGHT SWITCH ASSEMBLY


    Corolla. Zre142 Aze141
  1. Disconnect the connector.



    Corolla. Zre142 Aze141
  1. Turn the stop light switch assembly counterclockwise and remove the stop light switch assembly.



15. REMOVE STEERING POST ASSEMBLY (for 2ZR-FE)


    Corolla. Zre142 Aze141
  1. Separate the wire harness clamp from the power steering ECU assembly.

  1. Disconnect the 2 connectors from the power steering ECU assembly.

  1. Disconnect the connectors and disengage the wire harness clamps from the steering column assembly.



    Corolla. Zre142 Aze141
  1. Remove the bolt, 2 nuts and steering post assembly.

    NOTICE:
    1. Do not release the tilt lever when the steering column assembly is not installed on the vehicle.
    2. Do not drop or strike the steering column assembly. If dropped or struck, replace it with a new one.


16. REMOVE STEERING POST ASSEMBLY (for 2AZ-FE)


    Corolla. Zre142 Aze141
  1. Disconnect the connector from the power steering ECU assembly.

    HINT:
    Pull out the lock of the lock lever, disengage the claw, and turn the lock lever to disconnect the connector, as shown in the illustration.


    Corolla. Zre142 Aze141
  1. Disconnect the connector from the power steering ECU assembly.



    Corolla. Zre142 Aze141
  1. Separate the wire harness clamp from the power steering ECU assembly.



    Corolla. Zre142 Aze141
  1. Remove the bolt, 2 nuts, and steering post assembly.

    NOTICE:
    1. Do not release the tilt lever when the steering column assembly is not installed on the vehicle.
    2. Do not drop or strike the steering column assembly. If dropped or struck, replace it with a new one.


17. REMOVE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY


    Corolla. Zre142 Aze141.Steering Column.Steering Lock System.Steering Column Assembly  Removal
  1. Put matchmarks on the No. 2 steering intermediate shaft assembly and the steering column assembly.



    Corolla. Zre142 Aze141
  1. Remove the bolt and the No. 2 steering intermediate shaft assembly from the steering column assembly.