Brake Actuator (W/O Vsc) Installation

Install the brake actuator assembly to the brake actuator bracket assembly with the 3 bolts.

Torque:

5.4 N*m{55 kgf*cm, 48 in.*lbf}

NOTICE:

1. Do not remove the hole plugs before installing a new brake actuator because the brake actuator is filled with brake fluid.
   
2. Do not carry the brake actuator assembly by the connector.
   
3. Tighten the 3 bolts in the order shown in the illustration.
   

Install the brake actuator with bracket to the body with the 2 bolts and nut.

Torque:

19 N*m{194 kgf*cm, 14 ft.*lbf}

NOTICE:

1. Do not damage the brake lines or wire harness.
   
2. Tighten the 2 bolts and nut in the order shown in the illustration.
   

Temporarily tighten each brake line to the correct positions of the brake actuator assembly with bracket as shown in the illustration.

HINT:

1. *1: To front wheel cylinder RH
   
2. *2: To front wheel cylinder LH
   
3. *3: To rear wheel cylinder RH
   
4. *4: To rear wheel cylinder LH
   
5. *5: From 1st of master cylinder
   
6. *6: From 2nd of master cylinder
   

Using a union nut wrench (10 mm), fully tighten each brake line.

Torque:

without a union nut wrench:

15 N*m{155 kgf*cm, 11 ft.*lbf}

with a union nut wrench:

14 N*m{143 kgf*cm, 10 ft.*lbf}

NOTICE:

1. Use a torque wrench with a fulcrum length of 250 mm (9.84 in.).
   
2. This torque value is effective when the union nut wrench is parallel to the torque wrench.
   

Install the brake line clamp with the bolt.

Torque:

5.4 N*m{55 kgf*cm, 48 in.*lbf}

Connect the actuator connector.

NOTICE:

Make sure that the connector is locked securely.

Install the radiator reserve tank assembly with the 3 bolts.

Torque:

7.0 N*m{71 kgf*cm, 62 in.*lbf}

Install the windshield washer jar assembly and clamp to the body with the 2 bolts.

Torque:

5.5 N*m{56 kgf*cm, 49 in.*lbf}

Install the bolt and connect the washer hoses and 2 connectors.

Torque:

5.5 N*m{56 kgf*cm, 49 in.*lbf}