Output Shaft -- Reassembly |
| 1. INSTALL REVERSE GEAR |
Coat the reverse gear with gear oil.
 |
Install the 3 No. 1 synchromesh shifting key springs and No. 1 transmission clutch hub to the reverse gear.
- NOTICE:
- Assemble the reverse gear and the No. 1 transmission clutch hub in the correct direction.
Using a screwdriver, install the 3 No. 1 synchromesh shifting keys to the reverse gear.
| 2. INSTALL OUTPUT SHAFT FRONT BEARING |
Using SST and a press, install the output shaft front bearing (inner race) to the output shaft.
- SST
- 09950-60010(09951-00430)
09950-70010(09951-07150)
 |
| 3. INSTALL NO. 1 SYNCHRONIZER RING SET |
Coat the No. 1 synchronizer ring set with gear oil and install it to the 1st gear.
- NOTICE:
- Align the No. 1 synchronizer ring set with the hole of the 1st gear.
 |
| 4. INSTALL 1ST GEAR NEEDLE ROLLER BEARING |
Coat the 1st gear needle roller bearing with gear oil and install it to the output shaft.
 |
| 5. INSTALL 1ST GEAR |
Coat the 1st gear with gear oil and install it to the output shaft.
 |
| 6. INSTALL NO. 1 TRANSMISSION CLUTCH HUB |
Using SST and a press, install the No. 1 transmission clutch hub to the output shaft.
- SST
- 09316-60011(09316-00031)
09950-60010(09951-00320)
09950-70010(09951-07100)
- NOTICE:
- Align the No. 1 synchronizer ring with the No. 1 synchromesh shifting key.
- Make sure that the 1st gear rotates.
 |
| 7. INSTALL 2ND GEAR BUSHING BALL |
Coat the gear bushing ball with MP grease, and install it to the output shaft.
 |
| 8. INSTALL 2ND GEAR BUSHING |
Coat the 2nd gear bushing with gear oil and install it to the output shaft.
 |
| 9. INSTALL 2ND GEAR BEARING SPACER |
Coat the 2nd gear bearing spacer with gear oil and install it to the output shaft.
 |
| 10. INSTALL 2ND GEAR NEEDLE ROLLER BEARING |
Coat the 2nd gear needle roller bearing with gear oil and install it to the output shaft.
 |
| 11. INSTALL NO. 2 SYNCHRONIZER RING SET |
Coat the No. 2 synchronizer ring set with gear oil and install it to the No. 1 transmission clutch hub.
- NOTICE:
- Align the key groove on the No. 2 synchronizer ring set with the No. 1 synchromesh shifting key.
 |
| 12. INSTALL 2ND GEAR |
Coat the 2nd gear with gear oil and install it to the output shaft.
 |
| 13. INSTALL 3RD DRIVEN GEAR |
Using SST and a press, install the 3rd driven gear to the output shaft.
- SST
- 09608-00071
09950-60010(09951-00320)
09950-70010(09951-07100)
 |
| 14. INSTALL OUTPUT GEAR SPACER |
Install the output gear spacer to the output shaft.
 |
| 15. INSTALL 4TH DRIVEN GEAR |
Using SST and a press, install the 4th driven gear to the output shaft.
- SST
- 09608-00071
09950-60010(09951-00320)
09950-70010(09951-07100)
 |
| 16. INSTALL OUTPUT SHAFT FRONT BEARING |
Using SST and a press, install the output shaft front bearing (inner race) to the output shaft.
- SST
- 09506-30012
09950-60010(09951-00320)
09950-70010(09951-07100)
 |