Transmission Control Cable Installation

Drivetrain. Corolla. Zre142 Aze141
E351 Manual Transmission Transaxle. Corolla. Zre142 Aze141

  1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY

  2. ADJUST TRANSMISSION CONTROL SELECT CABLE

  3. INSTALL CONSOLE BOX ASSEMBLY

  4. INSTALL CONSOLE BOX CARPET

  5. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY

  6. INSTALL FRONT NO. 1 CONSOLE BOX INSERT

  7. INSTALL FRONT NO. 2 CONSOLE BOX INSERT

  8. INSTALL INSTRUMENT PANEL BOX ASSEMBLY

  9. INSTALL CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY

  10. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

  11. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH

  12. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL RH

  13. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR

  14. INSTALL CENTER EXHAUST PIPE ASSEMBLY

  15. INSTALL AIR CLEANER CASE

  16. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

  17. INSPECT FOR EXHAUST GAS LEAK

  18. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

Transmission Control Cable -- Installation



1. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the transmission control cable assembly with the 2 nuts.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


    Corolla. Zre142 Aze141
  1. Install the transmission control cable assembly with the nut.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. Install the 2 transmission control cables to the control cable bracket with 2 new clips*1.

  1. Install the 2 transmission control cables to the transaxle with the 2 clips.



    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. Rotate the transmission control cable nut counterclockwise approximately 180° and, while holding the nut in that position, press in the stopper until it makes 2 "click" sounds.



    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. Install the outer part of the transmission control cable to the shift lever retainer, check that the position of the spring is the same as A shown in the illustration, and push in the stopper.

    HINT:
    If the stopper cannot be pushed in, slightly rotate the nut clockwise and then push in the stopper.


    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. Push the two claws together at the top of the transmission control cable lock piece. While holding the two claws together, push the two lugs on the bottom of the lock piece toward each other and upward to pull out the lock piece.



    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. Install the transmission control shift cable to the shift lever assembly.

  1. Install the control select cable to the shift lever assembly.

    NOTICE:
    1. Make sure to adjust the length at the neutral shift position.
    2. Make sure that the lock piece is protruding from the adjuster case.
  1. Install the clip to the shift lever assembly.

  1. Press in and lock the lock piece to the adjuster case.

    NOTICE:
    Securely press in the lock piece until the lock engages.


2. ADJUST TRANSMISSION CONTROL SELECT CABLE
  1. Remove the console box assembly (COROLLA_ZRE142 RM000002XV501QX.html).



    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. Remove the clip and disconnect the control select cable from the shift lever assembly.



    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. Push the two claws together at the top of the transmission control cable lock piece. While holding the two claws together, push the two lugs on the bottom of the lock piece toward each other and upward to pull out the lock piece.



    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. Install the transmission control shift cable to the shift lever assembly.

  1. Install the control select cable to the shift lever assembly.

    NOTICE:
    1. Make sure to adjust the length at the neutral shift position.
    2. Make sure that the lock piece is protruding from the adjuster case.
  1. Install the clip to the shift lever assembly.

  1. Press in and lock the lock piece to the adjuster case.

    NOTICE:
    Securely press in the lock piece until the lock engages.


3. INSTALL CONSOLE BOX ASSEMBLY
  1. Install the 2 screws.

  1. Install the console box assembly with the 2 bolts.



4. INSTALL CONSOLE BOX CARPET
  1. Install the console box carpet.



5. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Engage the 6 clips and 2 guides to install the upper console panel sub-assembly.



6. INSTALL FRONT NO. 1 CONSOLE BOX INSERT


    Corolla. Zre142 Aze141
  1. Engage the guide.

  1. Engage the 3 claws and install the front No. 1 console box insert.



7. INSTALL FRONT NO. 2 CONSOLE BOX INSERT


    Corolla. Zre142 Aze141
  1. Engage the guide.

  1. Engage the 3 claws and install the front No. 2 console box insert.



8. INSTALL INSTRUMENT PANEL BOX ASSEMBLY
  1. Connect the connector.



    Corolla. Zre142 Aze141
  1. Engage the 2 claws.

  1. Install the instrument panel box assembly with the 2 screws <B>.



9. INSTALL CENTER NO. 1 INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY


    Corolla. Zre142 Aze141
  1. Engage the guide.

  1. Engage the 2 claws and 2 clips, and install the center No.1 instrument cluster finish panel assembly.



10. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Turn the shift lever knob clockwise and install the shift lever knob sub-assembly.



11. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL LH


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and clip, and then install the lower instrument panel finish panel LH.



12. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL RH


    Corolla. Zre142 Aze141
  1. Engage the 3 claws and clip, and then install the lower instrument panel finish panel RH.



13. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR


    Corolla. Zre142 Aze141
  1. Install the No. 1 front floor heat insulator with the 3 nuts.

    Torque:
    5.5 N*m{56 kgf*cm, 49 in.*lbf}


14. INSTALL CENTER EXHAUST PIPE ASSEMBLY


    Corolla. Zre142 Aze141
  1. Using a vernier caliper, measure the free length of the compression springs.

    Minimum
    38.5 mm (1.52 in.)
    HINT:
    If the free length is less than the minimum, replace the compression spring.


    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Transmission Control Cable  Installation
  1. Fully insert a new gasket to the center exhaust pipe assembly.

    NOTICE:
    1. Be sure to install the gasket in the correct direction.
    2. Do not reuse the gasket.
    3. Do not damage the gasket.
  1. Install a new gasket to the front exhaust pipe assembly.

  1. Connect the center exhaust pipe assembly to the 2 exhaust pipe supports.



    Corolla. Zre142 Aze141
  1. Install the center exhaust pipe assembly with the 4 bolts and 2 compression springs.

    Torque:
    43 N*m{440 kgf*cm, 32 ft.*lbf}


15. INSTALL AIR CLEANER CASE


    Corolla. Zre142 Aze141
  1. Install the air cleaner case with the 3 bolts.

    Torque:
    7.0 N*m{71 kgf*cm, 62 in.*lbf}
  1. Install the engine wire clamp to the air cleaner case.

  1. Install the air cleaner filter element.



16. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the air cleaner cap sub-assembly with hose and lock the 3 clamps.

  1. Tighten the air cleaner hose clamp.



    Corolla. Zre142 Aze141
  1. Connect the ventilation hose.



    Corolla. Zre142 Aze141
  1. Connect the 2 vacuum hoses and No. 1 vacuum switching valve connector.



    Corolla. Zre142 Aze141
  1. Connect the 2 wire harness clamps and the mass air flow meter connector.



17. INSPECT FOR EXHAUST GAS LEAK


18. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the No. 1 engine cover sub-assembly with the 2 nuts.