Clutch Pedal Removal

Drivetrain. Corolla. Zre142 Aze141
Clutch. Corolla. Zre142 Aze141

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY

  3. SEPARATE MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK)

  4. DISCONNECT CONNECTORS

  5. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN

  6. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY

  7. REMOVE CLUTCH PEDAL STOPPER BOLT

  8. REMOVE CLUTCH PEDAL SPRING (for 2AZ-FE)

  9. REMOVE TURN OVER SPRING SEAT COMPRESSION SPRING

  10. REMOVE CLUTCH PEDAL SUB-ASSEMBLY

  11. REMOVE CLUTCH PEDAL PAD

  12. REMOVE CLUTCH PEDAL BUSHING

  13. REMOVE NO. 1 CLUTCH PEDAL CUSHION

  14. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING

  15. REMOVE CLUTCH SWITCH ASSEMBLY (w/ Cruise Control System)

  16. REMOVE CLUTCH PEDAL SWITCH ASSEMBLY

Clutch Pedal -- Removal



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.


2. REMOVE UPPER INSTRUMENT PANEL SUB-ASSEMBLY
(COROLLA_ZRE142 RM0000024DD08HX.html)


3. SEPARATE MAIN BODY ECU (INSTRUMENT PANEL JUNCTION BLOCK)


    Corolla. Zre142 Aze141

  1. Remove the 3 screws and separate the main body ECU.



4. DISCONNECT CONNECTORS

  1. Disconnect the clutch pedal switch connector.

  1. Disconnect the clutch switch connector.



5. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN


    Corolla. Zre142 Aze141

  1. Remove the clip and hole pin.



6. REMOVE CLUTCH PEDAL SUPPORT SUB-ASSEMBLY


    Corolla. Zre142 Aze141

  1. Remove the 2 nuts, bolt and clutch pedal support sub-assembly.



    Corolla. Zre142 Aze141

  1. Remove the nut from the clutch pedal support sub-assembly.



7. REMOVE CLUTCH PEDAL STOPPER BOLT


    Corolla. Zre142 Aze141

  1. Remove the clutch pedal stopper bolt from the clutch pedal support sub-assembly.



8. REMOVE CLUTCH PEDAL SPRING (for 2AZ-FE)


    Corolla. Zre142 Aze141

  1. Remove the clutch pedal spring.



9. REMOVE TURN OVER SPRING SEAT COMPRESSION SPRING

  1. Mount the clutch pedal in a soft jaw vise.

  1. While the clutch pedal is fully depressed, remove the turn over spring.

  1. Remove the 2 turn over bushings from the clutch pedal sub-assembly and clutch pedal support sub-assembly.



10. REMOVE CLUTCH PEDAL SUB-ASSEMBLY


    Corolla. Zre142 Aze141

  1. Remove the bolt, nut and clutch pedal sub-assembly from the clutch pedal support sub-assembly.



11. REMOVE CLUTCH PEDAL PAD

  1. Remove the clutch pedal pad from the clutch pedal sub-assembly.



12. REMOVE CLUTCH PEDAL BUSHING


    Corolla. Zre142 Aze141

  1. Remove the 2 bushings from the clutch pedal sub-assembly.



13. REMOVE NO. 1 CLUTCH PEDAL CUSHION


    Corolla. Zre142 Aze141

  1. Remove the 2 No. 1 clutch pedal cushions from the clutch pedal sub-assembly and clutch pedal support sub-assembly.



14. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS BUSHING


    Corolla. Zre142 Aze141

  1. Using an 8 mm hexagon wrench and a hammer, remove the clevis bushing from the clutch pedal sub-assembly.



15. REMOVE CLUTCH SWITCH ASSEMBLY (w/ Cruise Control System)

  1. Remove the nut and clutch switch assembly from the clutch pedal support sub-assembly.



16. REMOVE CLUTCH PEDAL SWITCH ASSEMBLY

  1. Remove the nut and clutch pedal switch assembly from the clutch pedal support sub-assembly.