Automatic Transaxle Unit Inspection

Drivetrain. Corolla. Zre142 Aze141

  1. INSPECT FRONT CLUTCH DISC

  2. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

  3. INSPECT OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY

  4. INSPECT REVERSE CLUTCH DISC

  5. INSPECT DIRECT CLUTCH DISC

  6. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY

  7. INSPECT DIRECT CLUTCH PISTON SUB-ASSEMBLY

  8. INSPECT INTERMEDIATE SHAFT SUB-ASSEMBLY

  9. INSPECT 2ND COAST AND OVERDRIVE BRAKE DISC

  10. INSPECT 2ND BRAKE DISC

  11. INSPECT 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY

  12. INSPECT 1ST AND REVERSE BRAKE DISC

  13. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

Automatic Transaxle Unit -- Inspection



1. INSPECT FRONT CLUTCH DISC


    Corolla. Zre142 Aze141
  1. Check whether the sliding surfaces of the discs, plates and flanges are worn or burnt.
    If necessary, replace them.

    NOTICE:
    1. If the lining of any disc is peeled off or discolored, or even if part of the printed number is damaged, replace all the discs.
    2. Before assembling new discs, soak them in ATF for at least 15 minutes.


2. INSPECT FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Using a vernier caliper, measure the free length of the spring together with the spring seat.

    Standard free length:
    21.69 mm (0.853 in.)


3. INSPECT OVERDRIVE BRAKE RETURN SPRING SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Using a vernier caliper, measure the free length of the spring together with the spring seat.

    Standard free length:
    17.88 mm (0.703 in.)


4. INSPECT REVERSE CLUTCH DISC


    Corolla. Zre142 Aze141
  1. Check whether the sliding surfaces of the discs, plates and flanges are worn or burnt.
    If necessary, replace them.

    NOTICE:
    1. If the lining of any disc is peeled off or discolored, or even if part of the printed mark is damaged, replace all the discs.
    2. Before assembling new discs, soak them in ATF for at least 15 minutes.


5. INSPECT DIRECT CLUTCH DISC


    Corolla. Zre142 Aze141
  1. Check whether the sliding surfaces of the discs, plates and flanges are worn or burnt.
    If necessary, replace them.

    NOTICE:
    1. If the lining of any disc is peeled off or discolored, or even if part of the printed mark is damaged, replace all the discs.
    2. Before assembling new discs, soak them in ATF for at least 15 minutes.


6. INSPECT DIRECT CLUTCH RETURN SPRING SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Using a vernier caliper, measure the free length of the spring together with the spring seat.

    Standard free length:
    31.7 mm (1.248 in.)


7. INSPECT DIRECT CLUTCH PISTON SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Shake the direct clutch pin and confirm that the check ball is not stuck.

  1. Apply low pressure compressed air to the check ball and confirm that there is no air leaks.



8. INSPECT INTERMEDIATE SHAFT SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Shake the direct clutch pin and confirm that the check ball is not stuck.

  1. Apply low pressure compressed air to the check ball and confirm that there is no air leaks.



9. INSPECT 2ND COAST AND OVERDRIVE BRAKE DISC


    Corolla. Zre142 Aze141
  1. Check whether the sliding surfaces of the discs, plates and flanges are worn or burnt.
    If necessary, replace them.

    NOTICE:
    1. If the lining of any disc is peeled off or discolored, or even if part of the printed number is damaged, replace all the discs.
    2. Before assembling new discs, soak them in ATF for at least 15 minutes.


10. INSPECT 2ND BRAKE DISC


    Corolla. Zre142 Aze141
  1. Check whether the sliding surfaces of the discs, plates and flanges are worn or burnt.
    If necessary, replace them.

    NOTICE:
    1. If the lining of any disc is peeled off or discolored or even if part of the printed mark is damaged, replace all the discs.
    2. Before assembling new discs, soak them in ATF for at least 15 minutes.


11. INSPECT 2ND BRAKE PISTON RETURN SPRING SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Using a vernier caliper, measure the free length of the spring together with the spring seat.

    Standard free length:
    14.65 mm (0.576 in.)


12. INSPECT 1ST AND REVERSE BRAKE DISC


    Corolla. Zre142 Aze141
  1. Check whether the sliding surfaces of the discs, plates and flanges are worn or burnt.
    If necessary, replace them.

    NOTICE:
    1. If the lining of any disc is peeled off or discolored, or even if part of the printed mark is damaged, replace all the discs.
    2. Before assembling new discs, soak them in ATF for at least 15 minutes.


13. INSPECT 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Using a vernier caliper, measure the free length of the spring together with the spring seat.

    Standard free length:
    13.96 mm (0.549 in.)