Starter Installation

Engine Hybrid System. Corolla. Zre142 Aze141
2Az-Fe Starting. Corolla. Zre142 Aze141

  1. INSTALL STARTER ASSEMBLY (for Manual Transaxle)

  2. INSTALL STARTER ASSEMBLY (for Automatic Transaxle)

  3. INSTALL BATTERY CARRIER

  4. INSTALL BATTERY

  5. INSTALL WIRE HARNESS

  6. INSTALL AIR CLEANER CASE

  7. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE

  8. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Starter -- Installation



1. INSTALL STARTER ASSEMBLY (for Manual Transaxle)


    Corolla. Zre142 Aze141.2Az-Fe Starting.Starting System.Starter  Installation
  1. Install the starter assembly, clutch accumulator bracket and wire harness clamp bracket with the 3 bolts.

    Torque:
    Bolt A:
    37 N*m{377 kgf*cm, 27 ft.*lbf}
    Bolt B:
    12 N*m{120 kgf*cm, 9 ft.*lbf}


    Corolla. Zre142 Aze141
  1. Connect the wire harness to terminal 30 and install the nut. Then, attach the terminal cap.

    Torque:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}
  1. Connect the terminal 50 connector to the starter assembly.



2. INSTALL STARTER ASSEMBLY (for Automatic Transaxle)


    Corolla. Zre142 Aze141
  1. Install the starter assembly and wire harness clamp bracket with the 2 bolts.

    Torque:
    37 N*m{377 kgf*cm, 27 ft.*lbf}


    Corolla. Zre142 Aze141
  1. Connect the wire harness to terminal 30 and install the nut. Then, attach the terminal cap.

    Torque:
    9.8 N*m{100 kgf*cm, 87 in.*lbf}
  1. Connect the terminal 50 connector to the starter assembly.



3. INSTALL BATTERY CARRIER


    Corolla. Zre142 Aze141
  1. Install the battery carrier with the 4 bolts.

    Torque:
    13 N*m{133 kgf*cm, 10 ft.*lbf}
  1. Connect the 2 wire harness clamps.



4. INSTALL BATTERY
  1. Install the battery tray, battery and battery insulator.



    Corolla. Zre142 Aze141
  1. Install the battery clamp with the bolt and nut.

    Torque:
    Bolt:
    6.5 N*m{66 kgf*cm, 58 in.*lbf}
    Nut:
    3.5 N*m{36 kgf*cm, 31 in.*lbf}
  1. Connect the battery cables.

    Torque:
    5.4 N*m{55 kgf*cm, 48 in.*lbf}


5. INSTALL WIRE HARNESS


    Corolla. Zre142 Aze141
  1. Install the claw and wire harness.



6. INSTALL AIR CLEANER CASE


    Corolla. Zre142 Aze141
  1. Install the air cleaner case with the 3 bolts.

    Torque:
    7.0 N*m{71 kgf*cm, 62 in.*lbf}
  1. Install the engine wire clamp to the air cleaner case.

  1. Install the air cleaner filter element.



7. INSTALL AIR CLEANER CAP SUB-ASSEMBLY WITH HOSE


    Corolla. Zre142 Aze141
  1. Install the air cleaner cap sub-assembly with hose and lock the 3 clamps.

  1. Tighten the air cleaner hose clamp.



    Corolla. Zre142 Aze141
  1. Connect the ventilation hose.



    Corolla. Zre142 Aze141
  1. Connect the 2 vacuum hoses and No. 1 vacuum switching valve connector.



    Corolla. Zre142 Aze141
  1. Connect the 2 wire harness clamps and the mass air flow meter connector.



8. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Install the No. 1 engine cover sub-assembly with the 2 nuts.



9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
HINT:
COROLLA_ZRE142 RM0000017R502EX_01_0014.html.