Fuel Injector Inspection

Engine Hybrid System. Corolla. Zre142 Aze141
2Zr-Fe Fuel. Corolla. Zre142 Aze141

  1. INSPECT FUEL INJECTOR ASSEMBLY

Fuel Injector -- Inspection



1. INSPECT FUEL INJECTOR ASSEMBLY


    Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Injector  Inspection
  1. Check the resistance.

    1. Using an ohmmeter, measure the resistance according to the value(s) in the table below.

      Standard Resistance:
      Tester Connection
      Condition
      Specified Condition
      1 - 2
      20°C (68°F)
      11.6 to 12.4 Ω
      If the result is not as specified, replace the injector assembly.


  1. Check the operation.

    CAUTION:
    Perform the inspection in a well-ventilated area.
    Do not perform the inspection near a naked flame.



      Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Injector  Inspection
    1. Connect SST (fuel tube connector) to SST (hose) with SST (hose band), and then connect them to the fuel pipe (vehicle side).

      Text in Illustration
      *1
      SST
      (Hose)
      *2
      SST
      (Hose Band)
      *3
      SST
      (Fuel Tube Connector)
      *4
      Fuel Pipe (Vehicle Side)
      SST
      09268-31014(09268-41500,09268-41700,95336-08070)
    2. Install the O-ring onto the fuel injector assembly.



    3. Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Injector  Inspection
    4. Connect SST (adapter and hose) to the injector assembly, and hold the injector assembly and union with SST (clamp).

      Text in Illustration
      *1
      SST
      (Hose)
      *2
      SST
      (Hose Band)
      *3
      SST
      (Adapter)
      *4
      O-ring
      *5
      SST
      (Clamp)
      *6
      Vinyl Tube
      SST
      09268-31014(09268-41110,09268-41300,09268-41700,95336-08070)


    5. Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Injector  Inspection
    6. Tie the clamp and adapter together with a tie band as shown in the illustration.

      Text in Illustration
      *1
      SST
      (Tie Band)
      *2
      SST
      (Adapter)
      *3
      SST
      (Clamp)
      SST
      09268-31014(09268-41110,09268-41300,09268-41800)
    7. Set the injector assembly in a graduated cylinder.

      CAUTION:
      Install a suitable vinyl tube onto the injector assembly to prevent gasoline from spraying.
    8. Operate the fuel pump.



    9. Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Injector  Inspection
    10. Connect SST (wire) to the injector assembly and the battery for 15 seconds, and measure the injection volume with the graduated cylinder. Test each injector 2 or 3 times.

      Text in Illustration
      *1
      SST
      (Wire)
      *a
      Connect
      SST
      09842-30080
      NOTICE:
      Always switch the voltage on and off at the battery side, not the injector side.
      Injection Volume:
      Tester Connection
      Condition
      Specified Condition
      Positive terminal - Ground terminal
      Per 15 seconds
      60 to 73 cc (3.7 to 4.5 cu.in.)
      Difference between each injector:
      13 cc (0.8 cu.in.) or less
      If the injection volume is not as specified, replace the injector assembly.


    Corolla. Zre142 Aze141
  1. Check for leaks.

    1. Disconnect the test probes of SST (wire) from the battery and check the fuel leaks from the injector.

      Fuel drop:
      1 drop or less every 12 minutes
      If fuel drop is not as specified, replace the fuel injector assembly.