Engine Unit -- Removal |
1. INSTALL ENGINE STAND |
Install the engine to an engine stand.
2. REMOVE ENGINE HANGER |
Remove the 2 bolts and 2 engine hangers.
Install the wire harness bracket with the bolt.
- Torque:
- 60 N*m{612 kgf*cm, 44 ft.*lbf}
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3. REMOVE FAN BELT ADJUSTING BAR |
Remove the bolt and fan belt adjusting bar.
4. REMOVE INTAKE MANIFOLD |
Remove the wire harness clamp bracket.
Remove the 2 bolts and disconnect the air tube.
Disconnect the ventilation hose from the intake manifold.
Disconnect the 2 water by-pass hoses.
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Disconnect the wire harness clamps from the intake manifold stay.
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Remove the 4 bolts and 2 nuts, and remove the intake manifold and intake manifold stay.
Remove the gasket from the intake manifold.
5. DISCONNECT FUEL TUBE SUB-ASSEMBLY |
Remove the No. 2 fuel pipe clamp (Type A).
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Remove the No. 2 fuel pipe clamp (Type B).
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Using SST, disconnect the fuel tube sub-assembly.
- SST
- 09268-21011
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6. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY |
Remove the bolt and wire harness bracket.
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Remove the 2 bolts.
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Remove the bolt and the fuel delivery pipe sub-assembly.
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Remove the 2 No. 1 delivery pipe spacers.
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7. REMOVE FUEL INJECTOR ASSEMBLY |
Pull the 4 fuel injector assemblies out of the fuel delivery pipe sub-assembly.
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For reinstallation, attach a tag or label to the injector shaft.
- NOTICE:
- Prevent entry of foreign objects by covering the fuel injector with a plastic bag.
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Remove the O-rings from the fuel injector assemblies.
Remove the 4 injector vibration insulators.
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8. REMOVE IGNITION COIL ASSEMBLY |
Remove the 4 bolts and 4 ignition coils.
9. REMOVE OIL LEVEL DIPSTICK SUB-ASSEMBLY |
Remove the bolt and oil level dipstick.
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Remove the O-ring from the oil level dipstick.
10. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR |
Remove the 4 bolts and No. 1 exhaust manifold heat insulator.
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11. REMOVE MANIFOLD STAY |
Remove the 2 nuts and 2 drive shaft heat insulator sub-assemblies.
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Remove the 3 bolts and manifold stay.
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12. REMOVE EXHAUST MANIFOLD |
Remove the 5 nuts and exhaust manifold and gasket.
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13. REMOVE VENTILATION HOSE |
Remove the ventilation hose.
14. DISCONNECT NO. 3 WATER BY-PASS HOSE |
Disconnect the No. 3 water by-pass hose from the water inlet housing.
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15. REMOVE NO. 1 WATER BY-PASS PIPE |
Remove the 2 bolts and No. 1 water by-pass pipe.
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16. REMOVE WATER BY-PASS HOSE |
Remove the clamp and water by-pass hose.
17. REMOVE INLET WATER HOSE |
Remove the 2 clamps and inlet water hose.
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18. REMOVE WATER INLET |
Remove the 2 nuts and water inlet.
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19. REMOVE THERMOSTAT |
Remove the thermostat.
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Remove the gasket from the thermostat.
20. REMOVE RADIO SETTING CONDENSER |
Remove the bolt and radio setting condenser.
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