Engine Unit -- Removal |
1. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY |
Remove the 2 wire harness clamps.
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Disconnect the 4 fuel injector connectors.
Remove the 2 bolts, then remove the fuel delivery pipe together with the 4 fuel injectors.
- NOTICE:
- Be careful not to drop the fuel injectors when removing the fuel delivery pipe.
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Remove the 2 delivery pipe spacers from the cylinder head.
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Remove the 4 insulators from the cylinder head.
2. REMOVE FUEL INJECTOR ASSEMBLY |
Pull the 4 fuel injectors out of the fuel delivery pipe.
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Remove the 4 O-rings from the 4 fuel injectors.
3. REMOVE INTAKE MANIFOLD |
Disconnect the union to connector tube hose from the No. 2 hose to hose tube.
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Disconnect the camshaft timing oil control valve connector.
Remove the wire harness clamp.
Remove the union to connector tube hose from the vacuum hose clamp.
Remove the 5 bolts, 2 nuts and intake manifold.
Remove the gasket from the intake manifold.
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4. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR |
Remove the No. 1 intake manifold insulator.
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5. REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR |
Remove the 4 bolts and No. 1 exhaust manifold heat insulator.
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6. REMOVE MANIFOLD STAY |
Remove the bolt, nut and manifold stay.
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7. REMOVE NO. 2 MANIFOLD STAY |
Remove the bolt, nut and No. 2 manifold stay.
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8. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY |
Remove the 5 nuts and exhaust manifold converter sub-assembly.
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Remove the gasket.
9. REMOVE WATER INLET |
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Remove the 2 nuts and disconnect the water inlet from the cylinder block.
10. REMOVE THERMOSTAT |
Remove the thermostat and gasket.
11. REMOVE ENGINE OIL LEVEL DIPSTICK |
12. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE |
Remove the bolt and engine oil level dipstick guide.
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Remove the O-ring from the engine oil level dipstick guide.
13. REMOVE NO. 1 WATER BY-PASS PIPE |
Remove the bolt and 2 nuts, then remove the No. 1 water by-pass pipe.
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Remove the gasket.
14. REMOVE IGNITION COIL ASSEMBLY |
Disconnect the 4 ignition coil connectors.
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Remove the 4 bolts and 4 ignition coils.
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15. REMOVE KNOCK SENSOR |
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Disconnect the sensor connector.
Remove the nut and knock sensor.
16. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY |
Disconnect the oil pressure switch connector.
Using a 24 mm deep socket wrench, remove the oil pressure switch.
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17. REMOVE ENGINE COOLANT TEMPERATURE SENSOR |
Disconnect the engine coolant temperature sensor connector.
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Remove the engine coolant temperature sensor and gasket.
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18. REMOVE RADIO SETTING CONDENSER |
Remove the bolt and radio setting condenser.
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