INSTALL RELEASE FORK SUPPORT

INSTALL CLUTCH RELEASE HUB BALL BEARING

INSTALL CLUTCH RELEASE BEARING HUB

INSTALL CLUTCH COVER ASSEMBLY

INSTALL CLUTCH DISC ASSEMBLY

INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY

INSTALL MANUAL TRANSMISSION ASSEMBLY

Install the release fork support spring to the release fork support.

Install the release fork support to the manual transmission unit assembly with the 2 bolts.

• Torque:
• 26 N*m{ 265 kgf*cm, 19 ft.*lbf}

Install the thrust cone spring, thrust cone spring plate washer and clutch release hub ball bearing to the clutch release hub as shown in the illustration.

Using a snap ring expander, install the snap ring.

Fill the groove inside the release bearing hub with grease.

Apply grease to the contact surface between the release hub bearing and the clutch cover.

• NOTICE:

Using SST, secure the clutch release hub ball bearing.

• SST
• 09950-60020(09951-00810,09726-05021)

Install the clutch cover assembly, release bearing plate washer and release bearing wave washer.

Using a snap ring expander, install the snap ring.

Apply clutch spline grease to the input shaft spline.

• Sealant:
• Part No. 08887-01706, CLUTCH SPLINE GREASE or equivalent

Install the clutch cover assembly to the input shaft.

Install the clutch disc assembly to the transmission unit.

• NOTICE:

• Take care not to insert the clutch disc assembly in the wrong direction.

Install the pin and wave washer to the clutch release fork with a new E-ring.

Apply release hub grease to the contact surface between, the release fork and release bearing hub, the contact surface between the release fork and push rod, and release fork pivot points as shown in the illustration.

• Sealant:
• Part No. 08887-01806, RELEASE HUB GREASE or equivalent

Install the clutch release fork sub-assembly to the release fork support.

• NOTICE: