Lexus IS250 IS220d GSE20 ALE20 - CLUTCH
CLUTCH MASTER CYLINDER (for 2AD-FHV) - INSTALLATION
- HINT:
| 1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY (for LHD) |
Install the clutch master cylinder assembly with the 2 bolts.
- Torque:
- 12 N*m{ 120 kgf*cm, 9 ft.*lbf}
Connect the clutch reservoir tube.
| 2. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY (for RHD) |
Install the clutch master cylinder assembly with the 2 bolts.
- Torque:
- 12 N*m{ 120 kgf*cm, 9 ft.*lbf}
Connect the clutch reservoir tube.
| 3. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS PIN |
Apply MP grease to the contact surface of the pin and the clevis bushing.
Connect the clevis to the clutch pedal with the pin.
- HINT:
- Install the pin from the left side of the vehicle.
Install a new clip to the pin.
| 4. INSTALL PEDAL WITH HOOK SPRING |
Apply MP grease to the sliding portion of the spring.
Install the hook spring.
| 5. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for LHD) |
Install the clutch pedal support with the 2 nuts and bolt.
- Torque:
- 19 N*m{ 190 kgf*cm, 14 ft.*lbf}
| 6. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY (for RHD) |
Install the clutch pedal support with the 2 nuts and bolt.
- Torque:
- 24 N*m{ 241 kgf*cm, 17 ft.*lbf}
| 7. CONNECT CLUTCH LINE |
Using SST, connect the clutch line.
- SST
- 09023-00101
- Torque:
- 15 N*m{ 153 kgf*cm, 11 ft.*lbf}
- HINT:
- Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
| 8. CONNECT CLUTCH RESERVOIR TUBE (for LHD) |
Connect the clutch reservoir tube.
| 9. CONNECT CLUTCH RESERVOIR TUBE (for RHD) |
Connect the clutch reservoir tube.
| 10. INSTALL WIRE HARNESS (for LHD) |
Connect the 3 connectors and clamp.
| 11. INSTALL WIRE HARNESS (for RHD) |
Connect the 2 connectors and clamp.
| 12. BLEED CLUTCH LINE |
Fill the brake reservoir with the brake fluid and bleed the clutch system .
- Torque:
- 11 N*m{ 112 kgf*cm, 8 ft.*lbf}
| 13. CHECK FOR BRAKE FLUID LEAKAGE |
- HINT:
- Check for leakage in the clutch system.
| 14. INSPECT AND ADJUST CLUTCH PEDAL HEIGHT |
| 15. INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY |
Connect the connector.
- NOTICE:
- When handling the airbag connector, take care not to damage the airbag wire harness.
Install the driver side knee airbag assembly with the 4 bolts.
- Torque:
- 10 N*m{ 102 kgf*cm, 7 ft.*lbf}
| 16. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY |
Connect the connectors.
Engage the 7 clips and install the lower instrument panel finish panel sub-assembly.
| 17. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY |
Connect the connectors.
Insert the No. 1 instrument panel under cover sub-assembly into the guide as shown in the illustration.
Engage the 2 claws.
Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <E-.
| 18. INSTALL SIDE INSTRUMENT PANEL |
Engage the 5 claws and 3 clips, and then install the side instrument panel LH.
| 19. INSTALL FRONT DOOR OPENING TRIM COVER LH |
Engage the 6 claws and install the front door opening trim cover LH.
| 20. INSTALL FRONT DOOR SCUFF PLATE (w/o Illumination) |
Engage the 4 clips.
Engage the 7 claws, and install the front door scuff plate LH.
| 21. INSTALL FRONT DOOR SCUFF PLATE (w/ Illumination) |
Connect the connector.
Engage the 4 clips.
Engage the 7 claws, and install the front door scuff plate LH.
| 22. CONNECT NEGATIVE BATTERY TERMINAL |
| 23. INSPECT BRAKE FLUID LEVEL IN RESERVOIR |
| 24. PERFORM INITIALIZATION |
Some systems need initialization after reconnecting the negative battery terminal .
| 25. INSPECT SRS WARNING LIGHT |