Headlight Assembly Disassembly

Body Electrical. Camry. Acv40 Gsv40
Lighting. Camry. Acv40 Gsv40

  1. REMOVE NO. 1 HEADLIGHT BULB

  2. REMOVE NO. 2 HEADLIGHT BULB (for Halogen Headlight)

  3. REMOVE HEADLIGHT SOCKET COVER (for HID Headlight)

  4. REMOVE DISCHARGE HEADLIGHT BULB (for HID Headlight)

  5. REMOVE FRONT TURN SIGNAL LIGHT BULB

  6. REMOVE FRONT TURN SIGNAL LIGHT SOCKET

  7. REMOVE CLEARANCE LIGHT BULB

  8. REMOVE CLEARANCE LIGHT SOCKET

  9. REMOVE HEADLIGHT LEVELING MOTOR

  10. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING

  11. REMOVE LIGHT CONTROL ECU SUB-ASSEMBLY (for HID Headlight)

  12. REMOVE HEADLIGHT GASKET (for HID Headlight)

Headlight Assembly -- Disassembly



1. REMOVE NO. 1 HEADLIGHT BULB


    Camry. Acv40 Gsv40

  1. Turn the No. 1 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.

    NOTICE:
    Do not touch the bulb glass.


2. REMOVE NO. 2 HEADLIGHT BULB (for Halogen Headlight)


    Camry. Acv40 Gsv40

  1. Turn the No. 2 headlight bulb in the direction indicated by the arrow shown in the illustration, and remove it.

    NOTICE:
    Do not touch the bulb glass.


3. REMOVE HEADLIGHT SOCKET COVER (for HID Headlight)


    Camry. Acv40 Gsv40

  1. Turn the headlight socket cover in the direction indicated by the arrow shown in the illustration, and remove it.



4. REMOVE DISCHARGE HEADLIGHT BULB (for HID Headlight)


    Camry. Acv40 Gsv40

  1. Separate the light control ECU socket as shown in the illustration.



    Camry. Acv40 Gsv40.Lighting.Lighting System.Headlight Assembly Disassembly

  1. Release the set spring and remove the discharge headlight bulb as shown in the illustration.

    NOTICE:
    Do not touch the bulb glass.


5. REMOVE FRONT TURN SIGNAL LIGHT BULB


    Camry. Acv40 Gsv40

  1. Turn the front turn signal light bulb and front turn signal light socket in the direction indicated by the arrow shown in the illustration, and remove them as a unit.

  1. Remove the front turn signal light bulb from the front turn signal light socket.



6. REMOVE FRONT TURN SIGNAL LIGHT SOCKET


7. REMOVE CLEARANCE LIGHT BULB


    Camry. Acv40 Gsv40

  1. Turn the clearance light bulb and clearance light socket in the direction indicated by the arrow shown in the illustration, and remove them as a unit.

  1. Remove the clearance light bulb from the clearance light socket.



8. REMOVE CLEARANCE LIGHT SOCKET


9. REMOVE HEADLIGHT LEVELING MOTOR


    Camry. Acv40 Gsv40.Lighting.Lighting System.Headlight Assembly Disassembly

  1. Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (1) shown in the illustration.

  1. Turn the headlight leveling motor in the direction indicated by the arrow (2) shown in the illustration to release it.

    HINT:
    When removing the headlight leveling motor of the headlight assembly RH, turn the headlight leveling motor in the opposite direction indicated by the arrow (2) shown in the illustration.


    Camry. Acv40 Gsv40.Lighting.Lighting System.Headlight Assembly Disassembly

  1. Turn the aiming screw of the headlight leveling motor in the direction indicated by the arrow (3) shown in the illustration to disengage the shaft.

  1. Pull out the headlight leveling motor in the direction indicated by the arrow (4) shown in the illustration to remove it.



10. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING

  1. Remove the headlight leveling motor base packing.

    NOTICE:
    After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.


11. REMOVE LIGHT CONTROL ECU SUB-ASSEMBLY (for HID Headlight)


    Camry. Acv40 Gsv40

  1. Remove the 4 screws.



    Camry. Acv40 Gsv40

  1. Disconnect the connector.



  1. Turn the aiming screw counterclockwise as shown in the illustration to move the reflector to the position where the socket of the light control ECU sub-assembly can be pulled out.


    Camry. Acv40 Gsv40.Lighting.Lighting System.Headlight Assembly Disassembly

  1. Pull out the socket of the light control ECU sub-assembly from the headlight unit and remove the light control ECU sub-assembly.



12. REMOVE HEADLIGHT GASKET (for HID Headlight)

  1. Remove the headlight gasket.

    NOTICE:
    After the headlight gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.